background image

I

The safety lid switch is
broken, or a wire con-
nected to the safety switch
has come loose.

OTL / Over
Temperature Limit

The kiln has shut off be-

cause the temperature is hot-
ter than the one that was set in
the

[LIM]

option. See page 25.

PF1 / Power Failure

The power failed during a

controlled cooling segment.
The kiln temperature was be-
low the last active cooling segment temperature when the
power came back on. The kiln will not resume firing. See
“Power Failures,” next column.

PF 2 / Power Failure

The power failed, and the kiln temperature was below

212°F / 100°C when the power came back on. The kiln will
not resume firing. See “Power Failures,” next column.

PF 3 / Power Failure

The power failed, and the temperature dropped 72°F /

40°C while the power was off. The kiln will not resume fir-
ing. See “Power Failures,” next column.

Check for a loose wire between the transformer and the

controller.

TC 2 / Thermocouple Failure

The thermocouple of a single-zone kiln or the middle

thermocouple for a multi-zone kiln failed while the control-
ler was at

[IDLE]

.

TCDE / Uneven Multiple-Zone
Temperatures

The zones of a multiple-zone kiln are firing unevenly.

Causes:

I

A burned out relay or element.

I

The thermocouples and elements are improperly wired.
A thermocouple is turning on the elements to the wrong
zone. For instance, if the top thermocouple turns on the
bottom elements, the kiln will fire way out of balance.
When zones are out of balance by 180°F / 100°C,

[TCDE]

will appear in the display.

Visually compare the wiring of the thermocouples, re-

lays and elements in your kiln to the kiln’s wiring diagram.
Also, use the Element Test option shown on page 26.

TCR / Thermocouple Leads Reversed

Check that the thermocouple lead wires are connected

to the correct terminals.

Power Failures

The Sentry handles a power failure in two ways:

1

After a brief power failure, the controller continues
firing as before. It shows a normal temperature dis-
play alternating with

[PF]

.

2

After an extended power failure,

[PF 1] [PF 2]

] or

[PF3]

will appear. The kiln will NOT resume firing.

The kiln will remain turned off after a power failure if

the temperature is below 212°F / 100°C when the power co-
mes back on or if the temperature drops 72°F / 40°C or
more while the power is off.

When the Sentry aborts a firing after a power failure, the

display will show the following:

I

[PF 1] [PF 2]

or

[PF 3]

I

Total firing time before power failed

I

Temperature at the time of power failure

I

Current kiln temperature

To resume firing, select the program again and press

ENTER

. The kiln will begin firing again from its present

temperature. For example, the kiln reached 1000°F / 538°C
when the power failed. The temperature is 800°F / 426°C
when you turn the kiln back on. Firing will resume from
800°F / 426°C. You need not cool the kiln to room tempera-
ture before starting a ceramic firing over unless you decide
to use new witness cones.

When you resume firing by pressing

ENTER

, the con-

troller will begin firing in the first segment that has a higher
target temperature than the current kiln temperature.
However, if the power failed during a ramping down (cool-
ing) segment, the controller will resume firing from the
same cooling segment.

Using Ceramic Witness (Shelf) Cones
After an Extended Power Failure

I

The firing was interrupted more than 100°F/56°C
from the cone temperature:

Fire the ware again. It

is okay to use the same partially fired witness cones,
even if they cooled back down to room temperature. So
long as the cones did not heat to within 100°F/56°C of
maturity, they can be used again.

I

The firing was interrupted less than 100°F/56°C
from the cone temperature:

Fire the ware again. If

the kiln shuts off within 100°F / 55°C of maturity, and the
temperature drops 50°F / 28°C or more after the kiln
shuts off, do not depend on the witness cones. Once they
cool 50°F / 28°C after they have been heated to within
100°F / 55°C of maturity, they will not bend properly.
This is because they form a hard shell.

Keep the kiln lid or door closed when the kiln is not in use.

29

The lid switch two-pin terminal is
on the back of the circuit board in
the upper right corner.

Содержание Sentry 3.0

Страница 1: ...Ramp Hold and Cone Fire Cone Fire pg 10 13 From IDLE press 1 Basic firing to a cone num ber Enter cone number speed pre heat hold and slow cool Add Time pg 7 During firing press 2 Each additional key...

Страница 2: ...s of a Cone Fire program Pg 19 OFST Cone Offset Adjust Cone Fire to match the bend ing of the witness cone Pg 20 COOL Slow Cooling Turn on controlled cooling in Cone Fire This can dramatically affect...

Страница 3: ...est 21 TC Thermocouple Type 21 F C Selecting F or C Display 22 TCOS Thermocouple Offset 22 AOP1 AOP2 Auxiliary Outlets 22 RATE Select Preferred Type of Rate 23 CENT Electric Cost 23 KW Kilowatts Used...

Страница 4: ...et a power inter ruption as a power failure and turn the kiln back on when you reconnect the power G Place the kiln on the stand recommended by the manufacturer When a kiln is safety tested the lab fi...

Страница 5: ...kiln switch box To lower the temperature open windows and blow air across the kiln s switch box with a fan Place several fans in the room during hot weather See page 25 to check circuit board temperat...

Страница 6: ...ing press ENTER from IDLE The kiln will begin firing This works in both Cone Fire and Ramp Hold But first make sure you are repeating the cor rect firing by using Program Review see page 8 For re peat...

Страница 7: ...seconds Note AddTime will add5 minutes to a holdeven if no hold had been programmed before After hold time appears in the display 5 minutes will be added with each press of the key The 3 Key Delay Fi...

Страница 8: ...he controller will fire the program that is in active memory Program Re view shows the values for that program The program in ac tive memory is I The program that you fired last or I The program that...

Страница 9: ...key before Slow Cooling begins and press it again after the kiln has fired to completion The 9 Key Look Up Cone Numbers Skip a Segment Cone Table Look up a cone temperature with the 9 key See the next...

Страница 10: ...o not have to go through all the prompts to get back out Press STOP to go to IDLE The STOP BACK key works in Cone Fire and Ramp Hold It will take you back one step with each key press Chapter3 Cone Fi...

Страница 11: ...clay and glaze Firing Schedules Cone Fire uses three firing schedules I Low fire cones 022 011 I Medium fire cones 010 01 I High fire cones 1 10 Keep the kiln lid or door closed when the kiln is not i...

Страница 12: ...g rate will not change It will always be 108 F 60 C per hour SPD option affects only the earlier ramp segments Pre Heat PRHT Moist greenware can explode during firing This hap pens when the moisture i...

Страница 13: ...ages crystal develoment deeper gloss and sometimes startling color shifts Iron red glazes seem to re spond well to slow cooling I The COOL prompt does not appear in the display dur ing programming unt...

Страница 14: ...controllers fire to a temper ature in a given length of time If you would prefer to program that way instead of at a rate per hour see the Rate option page 23 A segment can have only one ramp and onl...

Страница 15: ...u may prefer Ramp Hold Shorthand Instructions inside back cover As you follow these steps you will see values tempera tures rates etc from the last firing To use these again press ENTER To program a c...

Страница 16: ...ough a peephole Press STOP when the correct witness cone bends noting how much Hold time was needed Pro gram that much Hold time the next time you fire the same type of ware During Hold the temperatur...

Страница 17: ...Ramp Hold This is the cone 04 Cone Fire schedule at standard Medium speed with an added slow cooling segment See Cone Fire schedules on pages 32 33 Rate Temp Segment F C F C Hold 1 324 180 1022 550 0...

Страница 18: ...he kiln will continually underfire by a wide margin The kiln will overfire if Type S is installed and Type K is selected See page 21 to check the thermocouple type selected in Options Chapter5 Multipl...

Страница 19: ...ms G Check the circuit board temperature adjust error messages check the software version and more The Options key gives you access to a list of special fea tures and adjustments in your Sentry With e...

Страница 20: ...ings In the earlier Sentry 2 0 controller Cone Offset ad justed one particular temperature range of cones Cone Offset in the Sentry 3 0 adjusts all the cones instead of only a range of cones Follow th...

Страница 21: ...t is off all the time 3 After selecting one of the three settings press ENTER Press STOP to return to IDLE General Options General options are available on all Sentry controllers DIAG Amperage Test Ch...

Страница 22: ...ress ENTER O or a Thermocouple Offset will appear 3 Using the 1 and 3 keys enter the new offset Press ENTER TCOS willappear To return to IDLE press STOP Thermocouple Offset Settings F Setting C Settin...

Страница 23: ...Electric Bill for Firing Cost The controller can figure the electrical cost of a firing if you enter 1 the cost of electricity from your electric bill and 2 the wattage of your kiln The cost of electr...

Страница 24: ...t an alarm message will appear Method 3 Set the deviation temperature to 0 in the TEDE option This turns off the FTH FTC and LTDE alarms page 27 We do not recommend a 0 set ting Method 4 Program a seg...

Страница 25: ...CAUTION Do not operate the kiln if the ELEC display is above 158 F 70 C LOCK Program Lock Tamper Proof Individual Programs By default Program Lock is inactive When it has been activated a stored Cone...

Страница 26: ...AOP outlet If your kiln has 2 AOP outlets the second AOP will turn on after the first RST Reset Reset the Controller to Most Factory Defaults Reset the controller to a known state in case the control...

Страница 27: ...ent Ramp Hold segment with the rate you programmed See page 8 Note In Ramp Hold use a FULL rate to turn off the FTH alarm for that particular segment LTDE Low Temperature Deviation I During a cooling...

Страница 28: ...rate of the current seg ment instead of the rate you programmed If you think your kiln is heating or cooling too slowly compare the rate shown in Present Status with the rate you programmed for that...

Страница 29: ...an extended power failure PF 1 PF 2 or PF3 willappear The kilnwillNOTresume firing The kiln will remain turned off after a power failure if the temperature is below 212 F 100 C when the power co mes b...

Страница 30: ...oose between operation in degrees F or degrees C Message Definition Page Reference F 1 or C 1 Target Temperature 15 This prompt which appears in Ramp Hold programming is asking for a target temperatur...

Страница 31: ...ype K your kiln would overfire On the other hand if you had a Type K thermo Message Definition Page Reference couple Type S selected would underfire your kiln which is better than overfiring it The K...

Страница 32: ...ate 4 Temp 4 010 324 1022 153 1112 180 1549 108 1657 09 324 1022 153 1112 180 1580 108 1688 08 324 1022 153 1112 180 1620 108 1728 07 324 1022 153 1112 180 1681 108 1789 06 324 1022 153 1112 180 1720...

Страница 33: ...Temp 2 Rate 3 Temp 3 Rate 4 Temp 4 010 180 550 85 600 100 843 60 903 09 180 550 85 600 100 860 60 920 08 180 550 85 600 100 882 60 942 07 180 550 85 600 100 916 60 976 06 180 550 85 600 100 938 60 99...

Страница 34: ...ons Upgrading the DTC 100 600 800 1000 Series to the Sentry CAUTION Cut off the extra terminal s and jumper wire s unless they attach to relays Uncon nected wires that touch a grounded object can dam...

Страница 35: ...the elements Black Red 1 2 5 6 7 8 11 12 Orange Blue White From power supply Fused leg 120 Volt 1 2 5 6 7 8 11 12 Orange Blue White From power supply Fused leg 208 240 Volt Orange Blue White From pow...

Страница 36: ...ge 8 2212 2280 2320 Yellow 9 2235 2300 2336 White 10 2284 2345 2381 Pink Rate of temperature increase during last 90 120 minutes of firing Tables by courtesy of the Edward Orton Jr Ceramic Foundation...

Страница 37: ...nal Fan On Off User Program ______ Date_______________________________ Type of firing Firing results Recommendations for the next firing of this type RA1 1 Hd1 RA2 2 Hd2 RA3 3 Hd3 RA4 4 Hd4 RA5 5 Hd5...

Страница 38: ...1 13 14 16 HTDE 27 humidity 5 I ID 1 24 IDLE 5 K kilowatt hour 23 KW 1 8 23 L LID 27 LOCK 1 24 LTDE 24 26 M memory 14 multiple zone 18 25 O OFST 20 Options Key 9 overfire 2 4 6 18 overshoot 16 P peeph...

Страница 39: ...1 Rate 0200 Rate appears ENTER F 1 Enter temperature of segment 1 Temperature 2000 Temperature appears ENTER HD 1 Next enter hold time Hold time 0 if none 00 00 Hold time appears Repeat for other seg...

Страница 40: ...he cone number Cone i e 05 05 ENTER SPD Enter the firing speed 1 Fast 2 Med or 3 Slow FAST The firing speed appears ENTER PRHT Enter Pre heat time Pre Heat time 0 if none 00 00 Pre heat time appears E...

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