background image

The diagram at the bottom of the previous page shows

three rates. A rate of 1000° per hour will reach 1000° in 1
hour. A rate of 500° will reach 1000° in 2 hours. A rate of
333° will reach 1000° in 3 hours.

If you want the kiln to fire at full speed, enter a rate of

9999. See step 3, inside the red box on the previous page.

Note:

In Program Review, a heating rate of 9999 is

displayed as

[FULL]

. When a kiln is heated at full

power, it may overshoot the target temperature,
especially in the lower range. To avoid this, add an
extra segment with a slower rate for the last 50 de-
grees of temperature rise.

CAUTION:

The Sentry includes error messages

to warn you when the kiln is at the wrong tempera-
ture. Firing the kiln at full rate turns off some of
these warnings. See TEDE, Temperature Devia-
tion, and HTDE, High Temperature Deviation,
page 24.

If you are not sure how fast to fire, remember an old fir-

ing adage: When in doubt, slow it down.

Note:

In the Rate option, page 23, you can set up

your controller to calculate rate in one of three
ways: 1) degrees of temperature change per hour
2) degrees of temperature change per minute, or 3)
elapsed time needed to reach a temperature. The
normal setting is degrees per hour. If you are hav-
ing problems entering rate, check the RATE op-
tion to be sure your controller is set for degrees per
hour.

Rate as Time Needed to Reach the
Target Temperature

After selecting

[TIME]

in the RATE option, program

the amount of time that each segment should take to reach
its target temperature. For example, 1 hour and 30 minutes
is programmed in Rate as 01.30.

The Time mode in some ways is different and opposite

the standard degrees-per-hour rate explained above:

I

For a Full rate, or the fastest that the kiln will fire, select
a time rate of 00.00.

I

After you have entered all of the segments for your pro-
gram, you will need to zero out the remaining available
segments. To do this, select a rate of 99.00 hours.

Hold (HD #)

Hold is the length of time that you want the kiln to re-

main at the target temperature. Hold is also called soak or
dwell time. Hold helps even out the temperature through-
out the kiln. Hold can be used in either heating or cooling
segments.

In programming step 5, previous page, enter the hold

time. When hold is set to 99.99 hours, the Sentry will remain
at that temperature indefinitely until you press

STOP

.

Ceramics:

Watch the pyrometric witness cones

through a peephole. Press

STOP

when the correct witness

cone bends, noting how much Hold time was needed. Pro-
gram that much Hold time the next time you fire the same
type of ware. (During Hold, the temperature will alternate
with time left in Hold. Subtract that amount from the total
Hold time entered.)

AOP: Turn on a Fan, Light, or Alarm

The AOP (auxiliary output) is an optional receptacle, or

socket, mounted on the kiln. Plug a kiln vent, light, or bell
into the receptacle, and use your controller to turn the re-
ceptacle on or off for each segment.

If your kiln has the AOP receptacle and you want to use

it, see the AOP1, AOP2 option on page 22. Follow the in-
structions to activate the AOP.

During programming,

[FN]

will appear for each seg-

ment (

[FN 1] [FN 2] [FN 3]

etc.). Use the 1 and 2 keys to se-

lect On or Off for each segment.

[FN]

will appear only if the

AOP has been activated in the AOP1 or AOP2 Option.

Programming a Cooling Segment

For controlled cooling, program a segment to a lower

target temperature than that of the previous segment.

Example: You fire at a rate of 500°F per hour to 1450°F

with your first segment. Then you want the kiln to cool at a
rate of 100°F per hour down to 700°F. Here is how you
would program the two segments:

Rate

Temp.

Segment

°F/°C

°F/°C

Hold

1

500 / 277

1450 / 788

00.00

2

100 / 55

700 / 371

00.00

The first segment is the heating segment. The second

one is the cooling segment. The controller does not use mi-
nus numbers for cooling. Just enter a lower target tempera-
ture than that of the previous segment.

Pointer:

If you prop the lid or door of the kiln for a

fast cooling, program a fast cooling rate for that
segment. If you lower the temperature quickly by
propping the lid but program a slow cooling rate,
the controller will just raise the temperature again.

Example: Some glass artists flash-cool the glass just after

it fuses. They open the door a few inches to remove heat,
then close it again. This takes the glass down rapidly
through the devitrification range. To program a flash-cool,
use a rate of 9999. This shuts off the heating elements dur-
ing that segment, allowing the kiln to cool rapidly.

Note:

During fast cooling, do not open the door all

the way. Do not force-cool the kiln with a fan.

Note:

See Temperature Deviation (TEDE), page

24, for information on error codes that may appear
during crash cooling. To turn these codes off, pro-
gram a crash cooling rate of 9999. This turns off
TEDE error codes only for that particular seg-
ment. The TEDE codes still work on the hold and
the other segments.

16

Cone-Fire / Ramp-Hold

Do not leave your kiln unattended during operation.

Содержание Sentry 3.0

Страница 1: ...Ramp Hold and Cone Fire Cone Fire pg 10 13 From IDLE press 1 Basic firing to a cone num ber Enter cone number speed pre heat hold and slow cool Add Time pg 7 During firing press 2 Each additional key...

Страница 2: ...s of a Cone Fire program Pg 19 OFST Cone Offset Adjust Cone Fire to match the bend ing of the witness cone Pg 20 COOL Slow Cooling Turn on controlled cooling in Cone Fire This can dramatically affect...

Страница 3: ...est 21 TC Thermocouple Type 21 F C Selecting F or C Display 22 TCOS Thermocouple Offset 22 AOP1 AOP2 Auxiliary Outlets 22 RATE Select Preferred Type of Rate 23 CENT Electric Cost 23 KW Kilowatts Used...

Страница 4: ...et a power inter ruption as a power failure and turn the kiln back on when you reconnect the power G Place the kiln on the stand recommended by the manufacturer When a kiln is safety tested the lab fi...

Страница 5: ...kiln switch box To lower the temperature open windows and blow air across the kiln s switch box with a fan Place several fans in the room during hot weather See page 25 to check circuit board temperat...

Страница 6: ...ing press ENTER from IDLE The kiln will begin firing This works in both Cone Fire and Ramp Hold But first make sure you are repeating the cor rect firing by using Program Review see page 8 For re peat...

Страница 7: ...seconds Note AddTime will add5 minutes to a holdeven if no hold had been programmed before After hold time appears in the display 5 minutes will be added with each press of the key The 3 Key Delay Fi...

Страница 8: ...he controller will fire the program that is in active memory Program Re view shows the values for that program The program in ac tive memory is I The program that you fired last or I The program that...

Страница 9: ...key before Slow Cooling begins and press it again after the kiln has fired to completion The 9 Key Look Up Cone Numbers Skip a Segment Cone Table Look up a cone temperature with the 9 key See the next...

Страница 10: ...o not have to go through all the prompts to get back out Press STOP to go to IDLE The STOP BACK key works in Cone Fire and Ramp Hold It will take you back one step with each key press Chapter3 Cone Fi...

Страница 11: ...clay and glaze Firing Schedules Cone Fire uses three firing schedules I Low fire cones 022 011 I Medium fire cones 010 01 I High fire cones 1 10 Keep the kiln lid or door closed when the kiln is not i...

Страница 12: ...g rate will not change It will always be 108 F 60 C per hour SPD option affects only the earlier ramp segments Pre Heat PRHT Moist greenware can explode during firing This hap pens when the moisture i...

Страница 13: ...ages crystal develoment deeper gloss and sometimes startling color shifts Iron red glazes seem to re spond well to slow cooling I The COOL prompt does not appear in the display dur ing programming unt...

Страница 14: ...controllers fire to a temper ature in a given length of time If you would prefer to program that way instead of at a rate per hour see the Rate option page 23 A segment can have only one ramp and onl...

Страница 15: ...u may prefer Ramp Hold Shorthand Instructions inside back cover As you follow these steps you will see values tempera tures rates etc from the last firing To use these again press ENTER To program a c...

Страница 16: ...ough a peephole Press STOP when the correct witness cone bends noting how much Hold time was needed Pro gram that much Hold time the next time you fire the same type of ware During Hold the temperatur...

Страница 17: ...Ramp Hold This is the cone 04 Cone Fire schedule at standard Medium speed with an added slow cooling segment See Cone Fire schedules on pages 32 33 Rate Temp Segment F C F C Hold 1 324 180 1022 550 0...

Страница 18: ...he kiln will continually underfire by a wide margin The kiln will overfire if Type S is installed and Type K is selected See page 21 to check the thermocouple type selected in Options Chapter5 Multipl...

Страница 19: ...ms G Check the circuit board temperature adjust error messages check the software version and more The Options key gives you access to a list of special fea tures and adjustments in your Sentry With e...

Страница 20: ...ings In the earlier Sentry 2 0 controller Cone Offset ad justed one particular temperature range of cones Cone Offset in the Sentry 3 0 adjusts all the cones instead of only a range of cones Follow th...

Страница 21: ...t is off all the time 3 After selecting one of the three settings press ENTER Press STOP to return to IDLE General Options General options are available on all Sentry controllers DIAG Amperage Test Ch...

Страница 22: ...ress ENTER O or a Thermocouple Offset will appear 3 Using the 1 and 3 keys enter the new offset Press ENTER TCOS willappear To return to IDLE press STOP Thermocouple Offset Settings F Setting C Settin...

Страница 23: ...Electric Bill for Firing Cost The controller can figure the electrical cost of a firing if you enter 1 the cost of electricity from your electric bill and 2 the wattage of your kiln The cost of electr...

Страница 24: ...t an alarm message will appear Method 3 Set the deviation temperature to 0 in the TEDE option This turns off the FTH FTC and LTDE alarms page 27 We do not recommend a 0 set ting Method 4 Program a seg...

Страница 25: ...CAUTION Do not operate the kiln if the ELEC display is above 158 F 70 C LOCK Program Lock Tamper Proof Individual Programs By default Program Lock is inactive When it has been activated a stored Cone...

Страница 26: ...AOP outlet If your kiln has 2 AOP outlets the second AOP will turn on after the first RST Reset Reset the Controller to Most Factory Defaults Reset the controller to a known state in case the control...

Страница 27: ...ent Ramp Hold segment with the rate you programmed See page 8 Note In Ramp Hold use a FULL rate to turn off the FTH alarm for that particular segment LTDE Low Temperature Deviation I During a cooling...

Страница 28: ...rate of the current seg ment instead of the rate you programmed If you think your kiln is heating or cooling too slowly compare the rate shown in Present Status with the rate you programmed for that...

Страница 29: ...an extended power failure PF 1 PF 2 or PF3 willappear The kilnwillNOTresume firing The kiln will remain turned off after a power failure if the temperature is below 212 F 100 C when the power co mes b...

Страница 30: ...oose between operation in degrees F or degrees C Message Definition Page Reference F 1 or C 1 Target Temperature 15 This prompt which appears in Ramp Hold programming is asking for a target temperatur...

Страница 31: ...ype K your kiln would overfire On the other hand if you had a Type K thermo Message Definition Page Reference couple Type S selected would underfire your kiln which is better than overfiring it The K...

Страница 32: ...ate 4 Temp 4 010 324 1022 153 1112 180 1549 108 1657 09 324 1022 153 1112 180 1580 108 1688 08 324 1022 153 1112 180 1620 108 1728 07 324 1022 153 1112 180 1681 108 1789 06 324 1022 153 1112 180 1720...

Страница 33: ...Temp 2 Rate 3 Temp 3 Rate 4 Temp 4 010 180 550 85 600 100 843 60 903 09 180 550 85 600 100 860 60 920 08 180 550 85 600 100 882 60 942 07 180 550 85 600 100 916 60 976 06 180 550 85 600 100 938 60 99...

Страница 34: ...ons Upgrading the DTC 100 600 800 1000 Series to the Sentry CAUTION Cut off the extra terminal s and jumper wire s unless they attach to relays Uncon nected wires that touch a grounded object can dam...

Страница 35: ...the elements Black Red 1 2 5 6 7 8 11 12 Orange Blue White From power supply Fused leg 120 Volt 1 2 5 6 7 8 11 12 Orange Blue White From power supply Fused leg 208 240 Volt Orange Blue White From pow...

Страница 36: ...ge 8 2212 2280 2320 Yellow 9 2235 2300 2336 White 10 2284 2345 2381 Pink Rate of temperature increase during last 90 120 minutes of firing Tables by courtesy of the Edward Orton Jr Ceramic Foundation...

Страница 37: ...nal Fan On Off User Program ______ Date_______________________________ Type of firing Firing results Recommendations for the next firing of this type RA1 1 Hd1 RA2 2 Hd2 RA3 3 Hd3 RA4 4 Hd4 RA5 5 Hd5...

Страница 38: ...1 13 14 16 HTDE 27 humidity 5 I ID 1 24 IDLE 5 K kilowatt hour 23 KW 1 8 23 L LID 27 LOCK 1 24 LTDE 24 26 M memory 14 multiple zone 18 25 O OFST 20 Options Key 9 overfire 2 4 6 18 overshoot 16 P peeph...

Страница 39: ...1 Rate 0200 Rate appears ENTER F 1 Enter temperature of segment 1 Temperature 2000 Temperature appears ENTER HD 1 Next enter hold time Hold time 0 if none 00 00 Hold time appears Repeat for other seg...

Страница 40: ...he cone number Cone i e 05 05 ENTER SPD Enter the firing speed 1 Fast 2 Med or 3 Slow FAST The firing speed appears ENTER PRHT Enter Pre heat time Pre Heat time 0 if none 00 00 Pre heat time appears E...

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