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3

Pivot rod.

Axle rod.

Quick release.

B

A

PANTOUR SUSPENSION HUB DISASSEMBLY

E

lastomer replacement.

Loosen end cap (with slit) screw using 2.5 mm Allen wrench
(Rocklite thicker end cap). Remove end cap and washers from
pivot rod. Make sure to keep them separate for reassembly. Pull
end cap assembly (end cap and axle rods) out of center tube.
Do not disassemble the rod assembly any further ! Remove
elastomer and rebound (negative) spring (round or square)
from center tube. If you are replacing the elastomer or re-
bound springs do not disassemble the hub any further.
To continue go to assembly

§ *

.

Bearing replacement.

Delite and Prolite hub - use A) socket, tube or round object less
than 30 mm diameter, Rocklite 35 mm diameter. Delite and Pro-
lite hub - use B) a hollow round object with an inside diameter
between 45 - 55 mm, Rocklite 50 - 65 mm. Place the hub be-
tween these two tools and press center tube (with bearing) out
of hub shell as shown in the picture. Set c enter tube in the vise.
IMPORTANT! The jaws of the vise s hould not be clamped tight,
but just slightly touching the centertube. Use round object 32
mm diameter to remove the second bearing from hub shel.

Bushing replacement.

Loosen end cap (with slit) screw using 2.5 mm Allen wrench
(Rocklite thicker end cap). Remove end cap and washers from
pivot rod. Make sure to keep them separate for reassembly. Pull
end cap assembly (end cap and axle rods) out of center tube. Do
not disassemble the rod assembly any further ! Use a hollow
round object to remove the bushing. Place new bushing be-
tween the hub shell and vise and press the bushing into the hole
until flush.

ASSEMBLY

Using a vise press the first bearing into hub shell until flush.
Align center tube with second bearing. Insert center tube with
bearing into hub shell. Important! Center tube and bearings must
be centered. Press together until flush.

§*

Slide a rebound (negative) spring into left pocket of center

tube and center it. Slide a rebound spring i nto right pocket of
center tube, push it almost to the end of center tube. Insert rod
assembly into center tube as shown on picture. Insert cube
elastomer into center tube under quick release axle rod. It must
be centered in the hub. Axle rod should be between negative
spring and elastomer. Press in the elastomer . It must be centered
in the hub. Notice the correct position of quick release axle rod.
It must be resting on negative spring. Place remaining washers
on pivot axle rod. Slide end cap onto axle rods as far as possible.
Using vise, clamp the hub.Tighten end cap screw.

Содержание PANTOUR SUSPENSION HUB

Страница 1: ......

Страница 2: ...el and check clearance The brake shoes must contact the wheel rim within an inch of brake lever movement To install the FRONT WHEEL make sure the dust cap screw one side only is at the back facing straight up which is the median trajectory position Fit the wheel into the dropouts To fasten the wheel use only skewers with correct length Turn release lever outward until it is at least at a right ang...

Страница 3: ...r over 200 lb a special harder elastomer is recommended please contact your bike dealer for having a harder elastomer installed We have engineered the shape and material of the elastomer to bring the best performance We will not be liable for any changes made to the elastomers If you notice a change in performance it may be caused by elastomer wear and it must be replaced Fork drop out alignment W...

Страница 4: ...placement Loosen end cap with slit screw using 2 5 mm Allen wrench Rocklite thicker end cap Remove end cap and washers from pivot rod Make sure to keep them separate for reassembly Pull end cap assembly end cap and axle rods out of center tube Do not disassemble the rod assembly any further Use a hollow round object to remove the bushing Place new bushing be tween the hub shell and vise and press ...

Страница 5: ...ris guard 6 Center tube 7 Pivot rod 8 Axle rod 9 Elastomer 10 Negative spring 11 Hub shell 12 Bushing 13 QR nut Prolite and Delite suspension hub 4 1 2 3 5 4 12 6 7 8 12 10 9 11 4 3 5 2 13 13 2 5 3 4 12 6 8 7 12 9 10 11 4 5 3 2 1 Rocklite suspension hub ...

Страница 6: ...wary depending on conditions In normal dry conditions the bearings should last for at least 5 years The seal bearing debris guard is greatly increasing the life of bearings Bearing noise will signal that replacement is needed Ask your bike dealer for part replacement PANTOUR WARRANTY RETURN POLICY Warranty for Pantour hub is 2 years from the original date of purchase Eligibility for warranty is de...

Страница 7: ...ment Step 1 Call Pantour or your local bike shop to order new bearings Replace the bearings as described in the instructions on page 3 of our Manual Loosed bearing Step 1 Remove the bearing from hub shell bearing pocket Spread a lactate around the bearing and bearing pocket and press fit the bearing in as described in the instructions on page 3 of our Manual bearing installation Hub wobble Step 1 ...

Страница 8: ...OSITIONS OF THE BRAKE PAD A HUB WITH AN ELASTOMER WITH NO LOAD THE BRAKE PAD IS AT THE TOP OF THE BRAKE BAND A HUB WITH AN ELASTOMER WITH PRELOAD THE BRAKE PAD IS RIGHT IN THE MIDDLE OF THE BRAKE BAND Hub with preload Brake pad with hub with preload 7 ...

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