background image

Doc id: ENG_OMM_SB60_P14

7/26

Doc id: ENG_OMM_SB60_P14

© Rosenqvist Rail AB

2. Risks

2.1 Introduction

An analysis shows that there are three distinct risk areas for this equipment:
•  Operation, lift and handling
•  Repair
•  Maintenace

For each risk identified, there is a short explanation and the means of limiting this risk 

described. Most of the operating risks are also highlighted in other chapters in this manual.
Great emphasis is placed on the operators training to reduce the risk associated with the 

operation of this equipment.
It should be stressed that, whilst the risk assessment laid out in this chapter include some 

consideration of the risk of working the machine under on-site conditions, this should not 

be taken as a thorough risk assessment of the site operations, as other equipment and 

processes, not considered herein, may affect the overall risk profile of the operation.

2.2  Operating risk

Drop of sleepers

During transport of sleepers there is a possibility that the operator unintentionally 

presses button for opening of grapple arms and thereby drops the sleepers.

•  Operators of the SB60 should get thorough training in how to operate the equipment. 
•  All personnel are to be kept at least 5 meters from machine when operating the 

equipment.

•  Both hydraulic cylinders are equipped with hydraulic locks which prevents the cylinders 

to open in case a hose should break in the hydraulic system. 

•  Personnel working with handtools or with Automaster shall always wear protective  

helmet and shoes. Personnel shall not aproach the SB60 until the operator gives 

visually and/or sound clear. 

Clamping force is set too low and the sleepers drop down. 

•  Clamping force should be checked and adjusted if needed, before start, see chapter 

5.6

Hydraulic leakage (personal injury)

High pressure hydraulic systems are used on this equipment. Damage or failure 

of hoses and fittings may cause a high pressure jet of oil to be emitted from the 

system. This could be hazardous to eyes, skin etc. Pools of leaked oil could lead to 

an increased risk of slips, trips or falls. Connecting and disconnecting the supply 

and return hoses to the hydraulic systems of the carrier machine carries a risk 

that oil may be spilled. Hydraulic oil is frequently very hot and may cause burns 

and scalds.

• 

All hoses fitted to the sleeper lifter have a burst pressure in excess of four times the 

specified working pressure. Regular monitoring of the dimensions of the ferrules fitted 

to the hoses, and careful training of the staff employed to make up hoses ensures that 

hose specifications are consistent. 

•  All components used in the hydraulic system are CE marked.

Содержание Rosenqvist SB60

Страница 1: ...2018 02 19 Dokument ID SWE_OMM_SB60 Revision 14 Original instructions Rosenqvist Rail AB Hyggesv gen 4 824 34 Hudiksvall SWEDEN Phone 46 0 650 16505 www Rosenqvistrail com info rosenqvistrail se The...

Страница 2: ...erves the right to change specifications equipment instructions and maintenance guidelines without prior notice The manual contains instructions about the following topics Installation Operation Safet...

Страница 3: ...Qualified personnel 9 2 6 Warning Labels and Information Symbols 10 3 Description 11 3 1 Functions 11 3 2 Configurations 12 4 Technical data 13 5 Installation 14 5 1 Main functions 14 5 2 Manoeuvring...

Страница 4: ...r personnel or equipment Make sure that unqualified persons are not in the operating area during installation use or maintenance Safety regulations regarding personnel in operating area for the SB60 a...

Страница 5: ...ea when working the machine particularly when sleepers are carried by the S60 1 5 Pressurized hydraulic oil High pressure fluid is present in operational hydraulic systems Fluids under high pressure a...

Страница 6: ...Special precautions must be taken to ensure that operation of the machine will not result in severe injury or death and or damage to the equipment To avoid accidents make sure no one is in the vicini...

Страница 7: ...hen operating the equipment Both hydraulic cylinders are equipped with hydraulic locks which prevents the cylinders to open in case a hose should break in the hydraulic system Personnel working with h...

Страница 8: ...rm the personnel The operator of the SB60 should exercise extra caution while the clips are installed on to the sleepers All personnel must have good knowledge of how the S60 is used and have a good c...

Страница 9: ...machine Keep all personnel clear of working area when lifting machine 2 5 Qualified personnel The Sleeper Replacer SB60 is only to be used by qualified personnel thoroughly familiar with and trained...

Страница 10: ...chine If any of these labels become damaged or lost they are to be replaced with new original warning labels that are available from Rosenqvist Rail AB 710016 Read manual 710048 Wear safety goggles 71...

Страница 11: ...is also designed for effective movement and recessing of the ballast The high performance Sleeper Replacer SB60 holds a key function in a versatile high output cost efficient and safe working method T...

Страница 12: ...uilt and different options are available as below Support option Automaster Grapple claw 4x Machine bracket plate Wet spot bucket option Excavator blade Worm gear rotor with quick hitch Rotor unit Rig...

Страница 13: ...ard gauge 1435 mm 1050 kg Rail type Europe standard 60 kg m 50 kg m Clamping force 6000 kg Torque 295 dNm 180 bar Electrics Standard Customer adjusted 24 volt DC negativ ground 12 volt DC negativ grou...

Страница 14: ...alve as well as an accumulator to maintain grip on the sleeper Turning The unit can rotate the sleeper 360 degrees with the speed adjusted by a flow control valve Tilting Within a range of 15 degrees...

Страница 15: ...plastic ties 3 Fasten the other end with the electrical contact on the digging arm close to the hydraulic outlets or the machine coupling 4 Connect the electrical contact with the equivalent contact...

Страница 16: ...carrier s digging arm Make sure the SB60 is positioned so that the excavation blade is pointing towards the driver s cabin 2 Close the engine and all hydraulic power outlets 3 Connect 4 hydraulic hose...

Страница 17: ...Rosenqvist Rail AB 5 4 Connection of electricity The power to the rotation tilting and gripping features are connected on to the side where the female fittings to hydraulics is located Fig 12 Power c...

Страница 18: ...e engine and activate the hydraulics for the Sleeper Replacer SB60 Test functions Sleeper grabber two way function no 1 Rotation function two way function no 2 Tilt function two way functions no 1 tog...

Страница 19: ...grabbing sleepers is required the oil pressure can be regulated 1 Loosen the 8 screws 1 with a 6 mm allen key 2 Loosen 2 then adjust the oil pressure 3 by using a 5 mm allen key and a 17 mm U key 3 Th...

Страница 20: ...usted by changing the blade support rolls To change rolls you need two 24 mm spanners See fig below Depending on the driver and how much the smaller rollers are used it could be difficult to mount the...

Страница 21: ...ust take all the necessary precautions to ensure safe operation of the equipment The driver is responsible for ensuring that nobody interferes with the machine and equipment whilst it is in use The pe...

Страница 22: ...arms are not damaged andadjust or replace if necessary Check that the sleeper grab plates pistons and hydraulic motor are not damaged and adjust or replace if necessary Make sure that all screws and n...

Страница 23: ...leeper Replacer has several moving parts that require to be lubricated daily Lubricate with multipurpose grease after every 8 hour shift or more frequently if necessary There are totally 10 lubricatio...

Страница 24: ...the blade and the sleeper replacer The SB60 can be disconnected from the rotator by using the hydraulic outlets Plugged from factory fig 25 7 1 Lubrication The rotator has several lubrication points...

Страница 25: ...to fire electrical storms or excessive voltage Warranty applies to consumable items and spare parts supplied by Rosenqvist Rail AB Service Service is offered after the expiration of the guarantee Ple...

Страница 26: ...Rosenqvist Rail AB Hyggesv gen 4 824 34 Hudiksvall Phone 46 0 650 16505 www Rosenqvistrail com info rosenqvistrail se SWEDEN...

Отзывы: