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3

SAFETY RULES (CONTINUED)

TOOL SHOULD BE MAINTAINED

Always unplug tool prior to  inspection.

Consult manual for specific maintaining and adjusting proce-
dures.

Keep tool lubricated and clean for safest operation.

Remove adjusting tools. Form habit of checking to see that ad-
justing tools are removed before switching machine on.

Keep all parts in working order. Check to determine that the
guard or other parts will operate properly and perform their in-
tended function.

Check for damaged parts. Check for alignment of moving parts,
binding, breakage, mounting and any other condition that may
affect a tool’s operation.

A guard or other part that is damaged should be properly re-
paired or replaced. Do not perform makeshift repairs. (Use parts
list provided to order repair parts.)

KNOW HOW TO USE TOOL

Use right tool for job. Do not force tool or attachment to do a
job for which it was not designed.

Unplug tool when changing blade.

Avoid accidental start-up. Make sure that the tool is in the OFF
position before plugging in.

Do not force tool. It will work most efficiently at the rate for
which it was designed.

Keep hands away from moving parts and cutting surfaces.

Never leave tool running unattended. Turn the power off and do
not leave tool until it comes to a complete stop.

Do not overreach. Keep proper  footing and balance.

Never stand on tool. Serious injury could occur if tool is tipped
or if blade is unintentionally  contacted.

Know your tool. Learn the tool’s operation, application and spe-
cific limitations.

Use recommended accessories. Use of improper accessories
may cause risk of injury to persons.

Handle workpiece correctly. Protect hands from possible injury.

Turn machine off if it jams. Blade jams when it digs too deeply
into workpiece. (Motor force keeps it stuck in the work.) Do not
remove jammed or cut off pieces until the saw is turned off, un-
plugged and the blade has stopped.

CAUTION:

Think safety! Safety is a combination of operator com-

mon sense and alertness at all times when tool is being used.

ASSEMBLY

WARNING:

Do not attempt to operate tool until it is completely

assembled according to the instructions.

ATTACH WHEEL ASSEMBLIES

Refer to figure 9.

1. Raise and prop up right leg (Ref. No. 3) approximately 3”. Support

saw on leg only. Do not use shelf to support saw. Slide axle (Ref.
No. 35) through holes in leg.

2. Insert cotter pin (Ref. No. 36) into inner hole of axle. Bend end of

cotter pin back to secure in place. Slide wheel (Ref. No. 34) onto
axle. Insert cotter pin into outer hole of axle and bend end of
cotter pin back to secure in place.

3. Repeat step 2 for other end of axle.
4. Repeat steps 1, 2 and 3 for left leg.

ATTACH FILTER AND RETURN HOSE

Refer to figure 9.

1. Place filter assembly (Ref. No. 44) into center drain of chip tray

(Ref. No. 1).

ATTACH WORK STOP

Refer to figure 9.

1. Insert work stop rod (Ref. Nos. 74) into bed. Secure rod in posi-

tion with hex bolt.

2. Attach work stop (Ref. Nos. 73) to rod and secure in position

with set screw (Ref. No. 72).

INSTALLATION

Refer to Figures 2 and 3.

CAUTION:

Do not attempt installation if parts are missing. Use

this manual to order repair parts.

Before band saw is installed, a suitable location should be chosen.
Band saw weighs approximately 318 lbs.

Band saw needs to be set on a flat, level surface.

Make sure there is ample room for the workpiece.

Good lighting and correct power supply are also required for a
proper work area.

POWER SOURCE

Band saw is prewired for 120 volt, 60 Hz power source.

WARNING:

All electrical connections must be performed by a

qualified electrician.

WARNING:

Do not connect band saw to the power source until all

assembly steps have been completed.

The motor is designed for operation on the voltage and frequency
specified. Normal loads will be handled safely on voltages not more
than 10% above or below the specified voltage.

Running the unit on voltages which are not within the range may
cause overheating and motor burn-out. Heavy loads require that the
voltage at motor terminals be no less than the voltage specified.

Band saw is prewired to operate at 120 volts.

GROUNDING INSTRUCTIONS
WARNING:

Improper connection of equipment grounding con-

ductor can result in the risk of electrical shock. Equipment should
be grounded while in use to protect operator from electrical shock.

Check with a qualified electrician if you do not understand grounding
instructions or if in doubt as to whether the tool is properly grounded.

This tool is equipped with an approved cord rated at 250V and a 3-
prong grounding type plug rated at 125V (See Figure 2) for your
protection against shock hazards.

Grounding plug should be plugged directly into a properly in-
stalled and grounded 3- prong grounding-type receptacle, as
shown in Figure 2.

Do not remove or alter grounding prong in any manner. In the
event of a malfunction or breakdown, grounding provides a path of
least resistance for electrical shock.

Palmgren Operating Manual & Parts List

9683311

Figure 2 – 3-Prong Receptacle

Properly Grounded Outlet

Grounding Prong

3-Prong Plug

Содержание 9683311

Страница 1: ...Operating Manual Parts List 9683311 7 x 12 metal cutting Band Saw Read carefully and follow all safety rules and operating instructions before first use of this product 9640985 01 0217 ...

Страница 2: ...on Overall dimensions 45 x 18 x 41 Crate dimensions 49 6 x 18 1 x 42 5 Weight 318 lb Shipping weight 385 lb Coolant pump 2 2 Gallons per minute Coolant reservoir capacity 3 5 Gallons SAFETY RULES WARNING For your own safety read all of the instructions and precautions before operating tool WARNING Always follow proper operating procedures as defined in this manual even if you are familiar with use...

Страница 3: ...er pin back to secure in place Slide wheel Ref No 34 onto axle Insert cotter pin into outer hole of axle and bend end of cotter pin back to secure in place 3 Repeat step 2 for other end of axle 4 Repeat steps 1 2 and 3 for left leg ATTACH FILTER AND RETURN HOSE Refer to figure 9 1 Place filter assembly Ref No 44 into center drain of chip tray Ref No 1 ATTACH WORK STOP Refer to figure 9 1 Insert wo...

Страница 4: ...mmediately EXTENSION CORD LENGTH 120 VOLTS Wire Size A W G Up to 25 ft 18 25 50 ft 16 50 100 ft 14 100 150 ft 12 NOTE Using extension cords over 150 ft long is not recommended OPERATION Refer to Figures 4 10 The 7 x 12 4 speed horizontal band saw blade speeds range from 86 to 260 FPM Vise jaws can turn 0 45 for making angle cuts Movable jaw has rapid approach and withdraw capability WARNING Always...

Страница 5: ...sure that the blade sides are parallel to the sides of the bearings 10 Make sure the bearings Ref No 133 touch the blades and can still be rotated by hand ADJUSTING GUIDE BEARINGS Refer to Figure 10 If the blade is not perpendicular to the bed or not in line with the blade wheels adjustment is necessary NOTE There should be 000 001 clearance between the blade and the guide bearings The guide beari...

Страница 6: ...ing wheel are aligned A blade that is not tracking correctly can come off the blade wheels Although adjustment is rarely required track ing should be checked frequently CAUTION Turn motor off and disconnect power to check tracking CHECK TRACKING Refer to Figures 5 and 10 1 Raise the head Open the wheel cover 2 Insert a piece of paper between the blade and the left side of the idler wheel 3 Let the...

Страница 7: ...roper feed is largely a judgement based on experience The feed is usually determined during the cutting operation Before the cutting begins the blade should be off the work and the head should be held in position by closing the knob on the feed regulator Figure 9 Ref No 20 Once the blade is running the head is slowly lowered onto the work by adjusting knob on the feed regulator After the blade beg...

Страница 8: ...w the blade to rest on the workpiece while the motor is shut off Flats and rectangles have thickness averages of w See Figure 8 Rounds and many sided regular cross sections have thickness average of 0 75d Tubes and structural shapes have a thickness average of 2 5t NOTE See Blade Selection for more information on thickness aver age calculation CHECK THE BLADE PATH Before the saw is plugged in chec...

Страница 9: ...t breakers in power line 4 Motor overloaded 1 Power line overloaded 2 Undersized wires or cords too long 3 General overloading of power company s facilities CORRECTIVE ACTION 1 Adjust vise to be square with blade 2 Reduce pressure by increasing spring tension 3 Adjust guide bearings 4 Increase blade tension a little at a time 5 Move guides as close to work as possible 6 Replace blade 7 Check page ...

Страница 10: ...ter 1 Teeth too coarse 2 Too much speed 3 Inadequate feed pressure 4 Hard spots or scale in on material 5 Work hardening of material especially stainless steel 6 Blade installed backwards 7 Insufficient blade tension CORRECTIVE ACTION 1 Reduce load on motor 2 Clean motor to provide normal air circulation around motor 1 Inspect terminals in motor for damaged insulation and shorted wires 2 Correct t...

Страница 11: ...NOTES 11 Palmgren Operating Manual Parts List 9683311 ...

Страница 12: ...12 Palmgren Operating Manual Parts List 9683311 Figure 9 Replacement Parts Illustration Repair Parts Illustration for Band Saw ...

Страница 13: ...13 Palmgren Operating Manual Parts List 9683311 Figure 10 Replacement Parts Illustration Repair Parts Illustration for Band Saw ...

Страница 14: ...Stop Screw 9615757 00 1 61 Nut 5 16 2 62 Hex Hd Screw 3 8x1 1 63 Nut 3 8 1 64 90 Position Support 9615765 00 1 65 Nut 3 8 2 66 Spring Washer 3 8 2 67 Limit Switch 9640996 01 1 68 Limit Switch Seat 9640987 01 1 69 Round Hd Screw 5 32x1 2 70 Hex Hd Screw 3 8x1 2 71 Hex Hd Screw 5 16x3 4 1 72 Thumb Screw 9603927 00 1 73 Stop Block 9615751 00 1 74 Work Stop Rod 9615752 00 1 75n Fiber Hex Nut 2 76 Wash...

Страница 15: ...Nozzle 9615794 00 1 157 Set Screw 1 4 x 3 8 1 158 Nozzle Support 9600632 00 1 159 Valve 9603168 00 1 160 Round Hd Screw 3 16 x 3 8 2 161 Hex Soc Screw 5 16 x 1 1 8 1 161 1 Spring Washer 5 16 1 163 Adjustable Bracket Front 9615799 00 1 164 Blade Guard 9615798 00 1 164 1 Round Hd Screw 3 16 x 1 4 2 165 Hex Hd Screw 1 4 x 4 166 Sliding Guide Plate 9615800 00 2 167 Set Screw 5 16 x 3 4 1 168 Hex Hd Sc...

Страница 16: ...al forming equipment 2 years Accessories 1 year The obligation of Palmgren is limited solely to the repair or replacement at our option at its factory or authorized repair agent of any part that should prove deficient Purchaser must lubricate and maintain the product under normal operating conditions at all times Prior to operation become familiar with product and the included materials i e warnin...

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