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Section 5

LABELING UNIT

English

412

0501

00.fm

version:

Module 40/60/90/120

4 -Remove the

motor

from the

housing with the

roller

5 -Unscrew the fastening screw of the

roller

and remove it.

6 -Replace the motor and repeat the

same operations the other way
round.

DRIVING ROLLERS - REPLACEMENT

Disconnect the motor cables and take the unit onto the
bench.

Powered roller

To disassemble and replace the powered roller, follow
the procedure described at paragraph
"Driving unit motor - Replacement".

Idle roller (counter-roller)

1 -Open the driving unit by releasing

the

handle

IDM-01_039_0.tif

roller

motor

IDM-01_040_0.tif

roller

IDM-41200600700.tif

handle

Содержание MODULE 40

Страница 1: ...turer implements a policy of continuous improvement and reserves the right to make changes that do not affect safety to this document without prior notice 2003 Text illustrations and layout by IDM esp...

Страница 2: ......

Страница 3: ...0 fm IDM Section 1 GENERAL AND SAFETY INFORMATION 2 PURPOSE OF THE MANUAL 2 IDENTIFICATION OF MANUFACTURER AND MACHINE 2 GLOSSARY AND TERMINOLOGY 3 METHODS FOR REQUESTING ASSISTANCE 3 ACCOMPANYING DOC...

Страница 4: ...needs to be consulted The manufacturer reserves the right to make modifications without any obligation to provide advance notice Several symbols whose meaning will be described below have been adopte...

Страница 5: ...with the machine provide the information shown on the identification plate the approximate hours of use and the type of defect encountered ACCOMPANYING DOCUMENTATION The customer is being provided wi...

Страница 6: ...anticipated dimensions If necessary provide the appropriate signs All the installation phases must be taken in account starting the with the creation of an overall plan In addition to defining the ins...

Страница 7: ...danger damaging the safety and health of yourself and others Maintenance and adjustments must be performed by authorized personnel who must provide all necessary safety conditions and observe the indi...

Страница 8: ......

Страница 9: ...ED ADJUSTMENT 15 AUTOMATIC ADJUSTMENT OF THE LABEL READING PHOTOCELL S SENSITIVITY 15 MANUAL ADJUSTMENT OF THE LABEL READING PHOTOCELL S SENSITIVITY 16 ADJUSTING FOR NARROW LABELS MODULE 40E 16 page D...

Страница 10: ...INFORMATION IDM 412006001 tif Winding roller it is a powered paper feedback roller MODULE 40 with clutch Reel carrier disk Control panel Single button for MODULE 40E Support tubing Electric switchboa...

Страница 11: ...ERENT CONFIGURATIONS VERSIONS The machine can have the following configurations for specificneeds MODULE 40 rated surface speed 40 m min MODULE 60 rated surface speed 60 m min MODULE 90 rated surface...

Страница 12: ...150 Label speci fications Recommended backing material thicknesses Clear polyester 0 03 0 05 mm Silicone paper 0 05 0 06 mm The tolerance on dimensions C and G may influence positioning accuracy The n...

Страница 13: ...ust be such that the label does not come away as the film slides around a roller 35 mm in diameter the label easily comes away from the backing film as it slides around an edge no more than 2 mm in di...

Страница 14: ...tions and set up shall be carried out solely by the qualified personnel authorised by the Manufacturer Lifting Lift the machine as per instructions and place it in its specific installation area Insta...

Страница 15: ...s Service Department for any further information Encoder assembly The encoder provides the signal for synchronizing the self adhesive labeling units One encoder can control up to 4 units In the case o...

Страница 16: ...rcuit on the electric system of the machine including the unit Such devices shall comply with the EN 60204 1 regulation Using the special tools for the purpose make sure that the earth system of the p...

Страница 17: ...the hand wheel to raise or lower the column 3 Tighten the handle Important If the 5 axis column is installed it may be necessary to take action on the rolling pitching and depth adjustments too accor...

Страница 18: ...he paper on the rollers Position the upper ring by hand so that the top edge of the paper just comes into contact with the ring Important It is very important for all the bottom rings to lie on the sa...

Страница 19: ...you are working with new labels it is important to calibrate the photocell s sensitivity as illustrated in chapter 4 LABEL DETACHING BLADE ADJUSTMENT For a correct detachment of the label from the pap...

Страница 20: ...the driving unit and or the motor may seize under the thrust from the counter roller Proceed as follows 1 open the driving unit by unlocking the handle 2 tighten the adjusting screws of the elastic su...

Страница 21: ...ng motion of the winder spool is driven by the main motor by means of a belt transmission with an adjustable clutch control To increase the tension on the paper proceed as shown on the right 1 Tighten...

Страница 22: ...driving unit and make sure there is no slack on the roller A flexible displacement of approximately 0 5 mm is normal If the roller moves more proceed with the steps listed below 2 Loosen the driving...

Страница 23: ...ersions of the MODULE 40 a program is installed that enables the sensitivity of the photocell reading the labels to be adjusted automatically This software only works with the standard PackLab photoce...

Страница 24: ...necessary to proceed as follows remove the cover from the switchboard locate the PL006 card and the STOP light and trimmer P1 on board the card position some backing paper without any labels in the gr...

Страница 25: ...EST key when the machine is in pause mode after pressing the STOP key this key enables you to deliver a single label A key pressed simultaneously with another key it enables you to obtain an alternati...

Страница 26: ...c In these conditions the machine is ready to work in automatic mode In the event of any alarm on the other hand the display shows the word ALARM followed by a short message that identifies the cause...

Страница 27: ...e UP and DOWN keys to change the setting from YES to NO and vice versa Setting the size related operating parameters The size parameters are specified in much the same way as the configuration paramet...

Страница 28: ...nstance if the parameter is set at 1000 the delay will amount to 0 25 seconds Minimum value 1 Maximum value 10000 P02 STOP delay The parameter P02 establishes by how many motor steps to delay the stop...

Страница 29: ...signals to be ignored The values associated with each signal are Alarm 1 driver 1 Alarm 2 roller microswitch 2 Alarm 3 reel empty 4 Alarm 4 torn paper 8 Alarm 5 reel 2 empty 16 Alarm 6 32 Internal ala...

Страница 30: ...ard which is normally installed on the support tubing supporting the unit contains the general circuit breaker for the labeling unit s electric circuit and a red light that comes on to indicate that t...

Страница 31: ...er number of flashes Green The green light only comes on during the procedure for adjusting the label delivery speed and during the procedure for the automatic adjustment of the label reading photocel...

Страница 32: ...tment of the label reading photocell s sensitivity adjustments for narrow labels Important The last two adjustments cannot be made from the push button control panel INSERTING A REEL Important The pat...

Страница 33: ...the rollers and adjust the position of the rings so that they just come into contact with the edge of the paper 6 Turn the handle to open the driving unit and thread the paper in from above Close the...

Страница 34: ...unit from above Important At this point on versions MODULE 60 90 120 the paper passes through a system of dandy rollers as indicated on the label showing the path covered by the paper attached to the...

Страница 35: ...aper braking pad 12 Thread up to about 10 15 mm of the paper into the unwinding device If necessary fold the paper over to double its thickness 13 Fix the end of the paper in place by turning the leve...

Страница 36: ...1 Tear off the paper near the winder spool Danger Warning If there is a dandy roller arm tearing the paper can be dangerous because the dandy roller arm may jerk violently back outwards In such cases...

Страница 37: ...rvice life of the machine We recommend an effective and periodical cleaning of the machine and of the whole operating area as this represents an additional safety factor for the operator Do not use wa...

Страница 38: ...ting surface because it could rapidly become damaged CLEANING THE STOP PHOTOCELL Clean the inside of the groove for the passage of the paper with a jet of clean air Important The air pressure must be...

Страница 39: ...id based detergents are not effective ask the supplier of the labels which solvent is most suitable for removing the adhesive without damaging the rubber If necessary dismantle the counter roller asse...

Страница 40: ...ion of the unit to the power supply network upstream Check that the safety fuses of the network voltage supply as shown in the electric diagram are efficient otherwise replace them with new fuses with...

Страница 41: ...uns during the test procedure carried out by operating the TEST command but it doesnotrunduringnormaloperation with the labelling machine working Check that the START photocell is working regularly i...

Страница 42: ...ately every other bottle From the display lower the value of the START DELAY parameter or increase the RAMP parameter by 1 unit The labels backing paper remains loose after the label has been attached...

Страница 43: ...ct the feeding cables of the motor before carrying out any intervention on the unit 1 Unscrew the fastening screw and disassemble the reel carrier disk 2 Unscrew the fastening screw and disassemble th...

Страница 44: ...ng it onto the bench 2 Unscrew the fastening screws of the guard and disassemble it 3 Unscrew the fastening screw of the belt and unwind it from the wheel 4 Unscrew the screw located under the other e...

Страница 45: ...sen the locking knob and remove the blade 2 Push the new label detaching blade right down until it comes up against the frame 3 when the blade has been replaced tighten the knob DRIVING UNIT MOTOR REP...

Страница 46: ...the same operations the other way round DRIVING ROLLERS REPLACEMENT Disconnect the motor cables and take the unit onto the bench Powered roller To disassemble and replace the powered roller follow th...

Страница 47: ...e the bushing 3 Remove the hinged unit from its housing 4 Unscrew the fastening screws of the upper plate 5 Now you can remove the idle roller from its housing to mount a new roller follow the same op...

Страница 48: ...sh F412050100 fm IDM version Module 40 60 90 120 DISPOSAL OF THE MACHINE In case of machine disposal please address to the Manufacturer who will arrange for and authorise it according to the applicabl...

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