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PowerHalt is a registered trademark of Pacbrake Co.

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PH2  - AUTO / MANUAL / ELECTRIC  WITH  PULL  CABLE(S)

L6372

L6372_REV6.17.04.2018

ECN 1-1859

INSTALLATION REQUIREMENTS & RECOMMENDATIONS:

Prior to the installation, please read through the requirements and recommendations listed below so you have 

a clear understanding of your system and the location you plan to install the shut-off valve. 
If you cannot meet these requirements, or are unsure of your system, please contact your dealer or PowerHalt 

representative and we can work with you to overcome your installation constraints and challenges.

PowerHalt Technical Representative can be reached Monday-Friday 6:00-4:30 (PST) at 800.663.0096

 

 

•  A 1" clearance is required from the valve to any other components. The valve can be in any orientation. 
•  Maximum air temperature at the valve should not exceed 120°C. On a turbo-charged engine,  

  ‘Option B’ 

(see diagram below)

 should be the last option due to high temperatures. (There are special  

     options available for higher temperatures, contact Pacbrake).

 

•  All hoses, adapters, and fittings must be suitable for the vibration of the engine application,  

  and of reinforced type. *If unsure of your vibration requirement, contact Pacbrake.
•  Flexible hose gaps should be kept to a minimum and the overall pipe quality and integrity  

  from the shut-off valve to the intake manifold should be confirmed.

  NOTE:  - Failure to ensure this may result in hose collapse during valve activation and  

   

  possible system leaks, preventing engine shutdown

   

- For excessive vibration applications, and installations with long pipe runs,  

   

  additional support brackets may be required.

 

•  If an air intake flame trap is used, the valve must be installed upstream of the trap.
•  Crankcase breather connections in the intake system  between the valve and engine  

  (or in engine intake parts) must be sealed and replaced by an external breather.
•  If you need to cut the existing intake piping to allow for the shut-off valve installation, please make sure to  

  cut the pipe off of the engine and that it is cleaned thoroughly to ensure no shavings are present.

  NOTE: Failure to do so may result in engine damage caused by foreign debris ingesting into the engine.
•  It is highly recommended that the pipe is rolled with a bead to ensure hose fitting retention on both the inlet  

  and outlet sides of the shut-off valve.
•  If more than one shut-off valve is installed on one engine it is imperative that the control method is  

  consistent with this requirement, ensuring valve activation is simultaneous for both valves. 

In order of preferred location to least preferred

1

st

POST INTERCOOLER

  Low Plumbing Leakage Risk

  Moderate Charge Air Temperature

  Fast Shutdown Response Time

2

nd

POST TURBO

  Moderate Plumbing Leakage Risk

  High Charge Air Temperature

  Moderate Shutdown Response Time

3

rd

PRE TURBO

  High Plumbing Leakage Risk

  Low Charge Air Temperature

  Slow Shutdown Response Time

1

st

2

nd

3

rd

ACCEPTABLE

(Not recommended)

OPTIMAL

(Recommended)

PERFORMANCE

Содержание PowerHalt PH2

Страница 1: ...SHUT OFF V AL VE AIR INTAKE EMERGENCY SHUT OFF V AL VE PH2AIR INTAKE EMERGENCY SHUT OFFVALVE AUTO MANUAL ELECTRIC WITH PULL CABLE WITH POWERGUARD SMART OVERSPEED LIMITER COMES WITH AUTOMATIC ACTUATION...

Страница 2: ...ensure this may result in hose collapse during valve activation and possible system leaks preventing engine shutdown For excessive vibration applications and installations with long pipe runs addition...

Страница 3: ...ity Knife Torque Wrench KIT CONTENTS A 1 PH2 Manual Electric with Pull Cable Shut off Valve B 8 Tie Straps C 4 Pre Tension Clamps D 2 Silicone hose E 1 Wiring Harness Automatic Actuation Harness Shown...

Страница 4: ...ION Disconnect the battery Remove the engine panels or covers to gain access to the intake hose location where the shut off valve will be installed 2 Remove the stock clamps and hoses from the air cle...

Страница 5: ...59 6A 6B 6C 6D 1 2 3 1 4 2 FIGURE 6A 1 T Handle Bulk Head Fitting 2 M10 Nuts 3 M10 Flat Washers 4 M5 Nut 5 T Handle FIGURE 6B 1 Threaded end fitting 2 M8 Pretention adjusting nuts 3 M8 Flat washers 4...

Страница 6: ...nd washer on either side of the bracket see photo 7C For valves with dual pull cables repeat steps 7 8 Cable pretension is achieved when the T handle M5 jamb nut is just being pulled against threaded...

Страница 7: ...ngle dash wall for install unless the double wall is modified DO NOT ACTIVATE THE MANUAL SWITCH FOR MORE THAN 10 SECONDS Damage to the solenoid may occur 10 Drill a hole in the desired location 11 Ins...

Страница 8: ...n locations that are exposed to high pressure water or locations which can exceed ambient temperatures of 80 C 14 SWITCH INSTALLATION Locate a convenient location on the control panel see photo 14A to...

Страница 9: ...5 8 18 is 20 ft lbs Magnetic pick up diameter 3 4 16 is 62 ft lbs Install the provided magnetic pick up mag into the new tapped hole on the Bell Housing Thread in all the way until the mag contacts th...

Страница 10: ...tion This will have the line direction on the reset knob perpendicular from the air flow direction 3 Reset the valve 4 Activate both pull cable stations 5 Reset valve 6 Start the engine and run 7 Acti...

Страница 11: ...ded that you follow the requirements procedures stated below MONTHLY REQUIREMENTS Inspect all clamps pull cables and support brackets to ensure they are in good condition and to the required torque In...

Страница 12: ...e shut off speed prior to proceeding 1 With the engine idling hold down the SET and TEST buttons simultaneously until both lights begin to ash approximately 5 seconds then release the buttons 2 Press...

Страница 13: ...the engine failed to shut down check for leaks in the piping and consult a PowerHalt representative ERASING THE EXISTING EMERGENCY ENGINE SHUTOFF SPEED 1 Hold both SET and TEST buttons simultaneously...

Страница 14: ...To Customer Connection TOGGLE SWITCH To Mag Pickup Sensor Connection TO MICRO SWITCH To Customer Connection 15A FUSE 5A FUSE BATTERY Micro switch may or may not be included depending on application M...

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