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INLINE MOUNT Exhaust Brakes

 

     

I N S T A L L A T I O N   M A N U A L  

-   L 2 0 3 1

P G .   5

Wiring Schematic Index

*  1998-2002 Ford Econoline Vans equipped with Powerstroke, see wiring schematic on page 6
*  Pre-1998 Ford Econoline Vans Equipped with Powerstroke, see wiring schematic on page 9
*  Navistar vehicles equipped with 444E, see wiring schematic on Page 13
*  1999-2002 Dodge 24 Valve Electronic equipped with Cummins 5.9/ISB, see wiring schematic on page 14
*  Pre 1999 Dodge 12 Valve Mechanical equipped with Cummins 5.9, see wiring schematic on page 16

Application Guide

Engine

Max. 

Backpressure

@RPM

Exhaust 

Brake

*C10300 model is an adjustable brake 
and must be set during a road test 
using a backpressure gauge. Due 
to upgrades and variations between 
engines (i.e: different turbo chargers) it 
is not possible for Pacbrake to provide 
a preset brake to cover all possibilities.

Econoline or Ford Powerstroke

32 PSI

3400

C20366

Dodge Cummins 5.9L

35 PSI

3100

*C10300

Dodge Cummins 5.9L 
(with heavy duty valve springs)

60 PSI

3100

*C20369

Dodge Cummins 24 valve

60 PSI

3100

*C10300

International 444E

32PSI

3400

*C20366

Testing Exhaust Brake Back Pressure

Prepare for road test check or set exhaust brake back pressure. Pacbrake test gauge kit PT# C10600, can be purchased through 
the Pacbrake distribution system. This kit contains all the necessary parts to perform back pressure tests. The gauge used must be 
a dampened (liquid filled) type to accurately read this pressure.

1. Remove the 1/8” NPT plug located in the exhaust brake body and install fitting #3. Install the steel tube #4 into the fitting 

installed in the exhaust brake. Instert fittings #5 and #6 into the neoprene hose, moistening the fittings and firmly pushing 
the hose onto the barbed end. Install one end of the hose to the steel tube and the other to the gauge. Tighten all fittings 
securely. Route neoprene hose into cab.

Note: This test must be performed to ensure engine manufactures back pressure specifications are not ex-
ceeded - check the application guide for the correct maximum allowable PSI setting at governed speed.

2. Warm the engine to normal operating temperature.

3. Road test the vehicle by providing long durations of maximum RPM with the exhaust brake applied. This is best achieved 

with weight in the vehicle and a downhill grade. 

4. .Read and record the pressure achieved on the gauge at the governed engine speed. Pacbrake inline models have an 

adjustable stop bolt to adjust exhaust back pressure, This is done by the stop screw which limits the activating arm travel, 
thus reducing back pressure.

Содержание Inline Mount

Страница 1: ......

Страница 2: ...er I D before cutting the exhaust pipe 1 With the exhaust brake on the bench loosely attach the ex haust pipe adapters provided and make a measurement to determine the length of vehicle exhaust pipe t...

Страница 3: ...his time to ensure the joint cannot separate or leak under pres sure 4 If removed reinstall the front section of pipe on the engine Torque turbo clamp to engine manufacturers specification Center brak...

Страница 4: ...sleeves provided These will isolate the compressor from vibration NOTE A remote breather kit for compressor intake air must be used if dust or road spray is present near the air intake filter Pacbrake...

Страница 5: ...st brake back pressure Pacbrake test gauge kit PT C10600 can be purchased through the Pacbrake distribution system This kit contains all the necessary parts to perform back pressure tests The gauge us...

Страница 6: ...AT I O N M A N U A L L 2 0 3 1 P G 6 C10600 Test Gauge Kit 1 2 3 4 5 6 must be ordered separately Illus No Part No Description Qty 1 C10650 Gauge 1 2 C10800 Hose 1 3 C10678 Fitting 1 4 C10677 Steel Tu...

Страница 7: ...uilt after 10 2000 is a red wire with a green stripe 2nd from the top of the connector however because of possible production changes using a test light is the only way to be sure With the ignition on...

Страница 8: ...ss Neatly secure all wiring with the plastic ties Connect the wiring harness to the solenoid and to the cruise relay 3 Remove the lower instrument panel see arrow Drill a 1 2 hole as shown for the das...

Страница 9: ...werstroke Ford Brake Pressure switch Blk Yel Blue Red Dash switch OFF Red Red Red Red Red Black 15 Amp Fuse 12V Ignition Switched Green Black Firewall Blk Yel To Ford PCM Blue Cruise Relay Green NOTE...

Страница 10: ...lue wires coming from the relay Replace the engine top cover and neatly secure all wiring with the plastic ties 3 Drill a 1 2 hole through the firewall above the throttle switch and below the clutch m...

Страница 11: ...place panel Check Operation Start engine and turn Pacbrake on engine will idle with Pacbrake engaged Advance the throttle from idle to approximately 1200 RPM and back to idle several times ensuring th...

Страница 12: ...a 85 86 20 Amp Fuse Connect to positive battery terminal NOTE Pacbrake wiring kit contains toggle type switch source Navistar rocker switch part number 1677051 C1 if desired The NavPak ECM requires ex...

Страница 13: ...y receptacle with the green ground terminal under the screw head Install relay Route the loomed yellow wire through the firewall grommet into the cab to be connected to the dash switch later 2 E C M C...

Страница 14: ...F S W I T C H I N S T A L L AT I O N Switch location can vary depending on customer choice or the availability of space Choose a location which is convenient to the driver Pacbrake offers a gear lever...

Страница 15: ...on power supply 1988 to 1993 models use medium blue 12 gauge wire rear of the fuse panel 1994 to 1997 models use medium blue 14 gauge 1998 models use black with orange trace Install the t tap connecto...

Страница 16: ...ud nut and tighten making sure the switch arm is behind the accelerator lever Adjust the switch by loosening the screws and positioning it to click as the throttle returns to it s released posi tion C...

Страница 17: ...a 19594 96 Ave Surrey BC V4N 4C3 USA 250 H St Box 1822 Blaine WA 98231 1822 Pacbrake exhaust brakes are protected by law U S patents 5 445 248 Patents pending Pacbrake and Direct Mount are registered...

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