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INLINE MOUNT Exhaust Brakes

 

     

I N S T A L L A T I O N   M A N U A L  

-   L 2 0 3 1

P G .   1 1

Throttle Switch Schematic

Pacbrake

Throttle 

Switch

#20 Torx

Screw

"Locating"

  Dimples

Ford 

Throttle 

Switch

Ford

Accelerator

Pedal 

Linkage

5

Locate a 12 volt ignition power source in the harness directly 
below the steering column (see pointer). Attach the blue “T-
tap” connector to this wire which should be 12V+, ignition 
switched.  Plug the black fused wire into this connector, at-
tach fuse holder in an accessible location and replace panel. 
Continue the harness to the previously installed throttle 
switch, and connect the green and black wires to the termi-
nal on the side of the switch and the one on the end adjacent 
to it. See schematic. Replace panel.

Check Operation

Start engine and turn Pacbrake on (engine will idle with Pacbrake engaged). Advance the throttle from idle to approximately 1200 
RPM and back to idle several times, ensuring that the Pacbrake applies and releases each time.

Check for exhaust leaks at all connections. Shut engine down and do a final check of all clamps, fittings, wiring and plastic ties.
Road test vehicle, and with cruise control activated, turn Pacbrake switch on. With throttle in idle position, cruise control should 
cancel immediately. NOTE: Whenever the Pacbrake switch is on and throttle at idle, cruise control cannot be engaged. 

NOTE: Re-torque turbo clamp and exhaust brake clamps after 100 miles (engine should be cold).

Retarding Performance: 250 rhp @ 3,400 rpm. Dynamometer recorded @ the rear wheels (automatic transmission model only).
If you have any questions or comments, please don’t hesitate to give us call at 1-800-663-0096.

Содержание Inline Mount

Страница 1: ......

Страница 2: ...er I D before cutting the exhaust pipe 1 With the exhaust brake on the bench loosely attach the ex haust pipe adapters provided and make a measurement to determine the length of vehicle exhaust pipe t...

Страница 3: ...his time to ensure the joint cannot separate or leak under pres sure 4 If removed reinstall the front section of pipe on the engine Torque turbo clamp to engine manufacturers specification Center brak...

Страница 4: ...sleeves provided These will isolate the compressor from vibration NOTE A remote breather kit for compressor intake air must be used if dust or road spray is present near the air intake filter Pacbrake...

Страница 5: ...st brake back pressure Pacbrake test gauge kit PT C10600 can be purchased through the Pacbrake distribution system This kit contains all the necessary parts to perform back pressure tests The gauge us...

Страница 6: ...AT I O N M A N U A L L 2 0 3 1 P G 6 C10600 Test Gauge Kit 1 2 3 4 5 6 must be ordered separately Illus No Part No Description Qty 1 C10650 Gauge 1 2 C10800 Hose 1 3 C10678 Fitting 1 4 C10677 Steel Tu...

Страница 7: ...uilt after 10 2000 is a red wire with a green stripe 2nd from the top of the connector however because of possible production changes using a test light is the only way to be sure With the ignition on...

Страница 8: ...ss Neatly secure all wiring with the plastic ties Connect the wiring harness to the solenoid and to the cruise relay 3 Remove the lower instrument panel see arrow Drill a 1 2 hole as shown for the das...

Страница 9: ...werstroke Ford Brake Pressure switch Blk Yel Blue Red Dash switch OFF Red Red Red Red Red Black 15 Amp Fuse 12V Ignition Switched Green Black Firewall Blk Yel To Ford PCM Blue Cruise Relay Green NOTE...

Страница 10: ...lue wires coming from the relay Replace the engine top cover and neatly secure all wiring with the plastic ties 3 Drill a 1 2 hole through the firewall above the throttle switch and below the clutch m...

Страница 11: ...place panel Check Operation Start engine and turn Pacbrake on engine will idle with Pacbrake engaged Advance the throttle from idle to approximately 1200 RPM and back to idle several times ensuring th...

Страница 12: ...a 85 86 20 Amp Fuse Connect to positive battery terminal NOTE Pacbrake wiring kit contains toggle type switch source Navistar rocker switch part number 1677051 C1 if desired The NavPak ECM requires ex...

Страница 13: ...y receptacle with the green ground terminal under the screw head Install relay Route the loomed yellow wire through the firewall grommet into the cab to be connected to the dash switch later 2 E C M C...

Страница 14: ...F S W I T C H I N S T A L L AT I O N Switch location can vary depending on customer choice or the availability of space Choose a location which is convenient to the driver Pacbrake offers a gear lever...

Страница 15: ...on power supply 1988 to 1993 models use medium blue 12 gauge wire rear of the fuse panel 1994 to 1997 models use medium blue 14 gauge 1998 models use black with orange trace Install the t tap connecto...

Страница 16: ...ud nut and tighten making sure the switch arm is behind the accelerator lever Adjust the switch by loosening the screws and positioning it to click as the throttle returns to it s released posi tion C...

Страница 17: ...a 19594 96 Ave Surrey BC V4N 4C3 USA 250 H St Box 1822 Blaine WA 98231 1822 Pacbrake exhaust brakes are protected by law U S patents 5 445 248 Patents pending Pacbrake and Direct Mount are registered...

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