Single Channel Wireless Air Spring Controls
L6597
4
KIT DIAGRAM:
20472
Please make sure all the items shown in the kit contents on Page 2 are provided in your kit before starting the installation.
C
20742
-1
UNAUTHORIZED DISCLOSURE, USE OR MANUFACTURE IN WHOLE OR IN PART IS PROHIBITED ELECTRONIC
DESIGN AND OTHER DISCLOSURES PROPERTY OF PACBRAKE CO. SURREY, B.C., CANADA
1-2851
Snider B.
ECN:
CHK:
SCALE:
SHEET:
N/A
1
SIZE:
OF
B
1
PART NAME:
D.M.Y. 12.10.2021 ENG: Snider B.
DWG NO.:
CHK: Tong J.
APP: Stec P.
Swanson J.
Taylor K.
ENG:
DESCRIPTION:
APP:
WEIGHT: N/A
MATERIAL:
ASSEMBLY
ALL DIMENSIONS FOR
REFERENCE USE ONLY
UNLESS OTHERWISE SPECIFIED:
06.11.23
UPDATED CONTROLLER PART NUMBER
D.M.Y.
ASSEMBLY, 90 SERIES SINGLE CHANNEL WIRELESS
HP10473_Rev3
10A
20A
TO BATTERY POSITIVE
TO BATTERY NEGATIVE
12 VDC SWITCHED
IGNITION POWER
HP1045
2
PART
NUMBER
DESCRIPTION
QTY
HP10452 ASSEMBLY, 90 WIRELESS COMPRESSOR
1
HP10454 HARNESS, SINGLE CHANNEL WIRELESS
1
C20742-1 CONTROLLER, WIRELESS AIR CONTROLS
1
P60100 SCREW, #10 x 3/4" SELF TAPPING
1
C10848 SCREW, #10-32 x 1.25" SOCKET HEAD
4
HP1521 SCREW, #10-32 x 1.5" SOCKET HEAD
2
C10406 WASHER, #10 FLAT
12
C10843 NUT, #10-32 NYLON LOCK
6
HP1176 FITTING, TEE, 1/4" OD TUBE
1
M8280
NYLON TUBE, 1/4" OD, BLACK
6100 mm [240"]
M6083
FUSE HOLDER, 15 AMP MAX
1
M8170
FUSE HOLDER, 30 AMP MAX
1
M8172
FUSE, 10 AMP
1
M8171
FUSE, 20 AMP
1
M8115
TERMINAL, BLADE, 14-16 AWG
1
M8262
TERMINAL, RING, 3/8", 10-12 AWG
2
M8159
CONNECTOR, BUTT, 10-12 AWG
1
M8028
CONNECTOR, BUTT, 14-16 AWG
1
M8108
T-TAP, 14-16 AWG
1
KIT CONTENTS
COMPRESSOR ASSEMBLY AND CONTROLLER MUST BE
MOUNTED WITHIN 610 mm [24"] OF EACH OTHER DUE TO
PRE-ASSEMBLED HARNESS LENGTH
IF REQUIRED, HARNESS CAN BE EXTENDED. ENSURE TO USE
MATCHING WIRE TYPE, WIRE SIZE AND SEALED CONNECTIONS
SECURE RELAY WITH P60100
SELF TAPPING SCREW OR TIE
STRAPS
M
8280
CRIMP CONNECTORS AND
APPLY HEAT TO SHRINK
ENDS AROUND WIRE (2X)
CRIMP TERMINALS TO
WIRES (3X)
HP10454
12 PIN
CONNECTOR
HP10454
6 PIN
CONNECTOR
NOTES:
1.
ALL CONNECTORS MUST BE FULLY SECURED AND LATCHED
2.
12 VDC SWITCHED IGNITION POWER T-TAP CAN BE CRIMPED TO A CONSTANT 12 VDC POWER SOURCE, GIVING USER THE ABILITY TO CONTROL SYSTEM WHILE
VEHICLE IS OFF. CONTROLLER CONSUMES APPROXIMATELY 35-80 mA IN STANDBY MODE, WHICH WILL SLOWLY DISCHARGE THE BATTERY
3.
DO
NOT
REMOVE PINS FROM HARNESS CONNECTORS TO PASS HARNESS THROUGH SMALL SIZED HOLES
4.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER DIRECTLY ON ENGINE OR OTHER COMPONENTS EXHIBITING HARSH VIBRATION
5.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER IN AREAS WITH AMBIENT TEMPERATURES ABOVE 70°C [158°F]
6.
DO
NOT
MOUNT CONTROLLER IN ENCLOSED METAL AREA TO ENSURE BLUETOOTH SIGNAL CAN CONNECT WITH MOBILE DEVICE
7.
IF EXTENDING WIRE LENGTHS, INDIVIDUAL RUNS MUST NOT EXTEND BEYOND 10 METERS [30 FEET] FROM CONTROLLER
8.
ASSEMBLY IS CONTROLLED VIA BLUETOOTH CONNECTION WITH MOBILE DEVICE AND PACBRAKE’S WIRELESS AIR SPRING CONTROLS APP
HP10454
2 PIN
CONNECTOR
12 AWG – GXL
Wire
10 AWG – TXL
Wire
16 AWG – GXL
Wire
CUT HARNESS TO REQUIRED LENGTH FOR
APPLICATION
MAXIMUM WORKING PRESSURE
827.4 kPa [120 psi]
MAXIMUM DUTY CYCLE
9% @ 689.5 kPa [100 psi]
MAXIMUM CONTINUOUS RUN TIME
5 Minutes ON / 55 Minutes OFF
MAXIMUM RATED FLOW
29 LPM [1.02 CFM]
AMBIENT TEMPERATURE RANGE
-40°C to +70°C [-40°F TO +158°F]
OPERATING VOLTAGE
12 VDC
MAXIMUM CURRENT DRAW
11 Amp
INGRESS PROTECTION
IP54 Compressor Assembly
IP67 Controller and
Electrical Connectors
VIBRATION
8 G
rms
PERFORMANCE CHARACTERISTICS
HP1176
AIR SPRINGS
THREAD FILTER INTO
COMPRESSOR HAND TIGHT
3
3
C
20742
-1
UNAUTHORIZED DISCLOSURE, USE OR MANUFACTURE IN WHOLE OR IN PART IS PROHIBITED ELECTRONIC
DESIGN AND OTHER DISCLOSURES PROPERTY OF PACBRAKE CO. SURREY, B.C., CANADA
1-2851
Snider B.
ECN:
CHK:
SCALE:
SHEET:
N/A
1
SIZE:
OF
B
1
PART NAME:
D.M.Y. 12.10.2021 ENG: Snider B.
DWG NO.:
CHK: Tong J.
APP: Stec P.
Swanson J.
Taylor K.
ENG:
DESCRIPTION:
APP:
WEIGHT: N/A
MATERIAL:
ASSEMBLY
ALL DIMENSIONS FOR
REFERENCE USE ONLY
UNLESS OTHERWISE SPECIFIED:
06.11.23
UPDATED CONTROLLER PART NUMBER
D.M.Y.
ASSEMBLY, 90 SERIES SINGLE CHANNEL WIRELESS
HP10473_Rev3
10A
20A
TO BATTERY POSITIVE
TO BATTERY NEGATIVE
12 VDC SWITCHED
IGNITION POWER
HP1045
2
PART
NUMBER
DESCRIPTION
QTY
HP10452 ASSEMBLY, 90 WIRELESS COMPRESSOR
1
HP10454 HARNESS, SINGLE CHANNEL WIRELESS
1
C20742-1 CONTROLLER, WIRELESS AIR CONTROLS
1
P60100 SCREW, #10 x 3/4" SELF TAPPING
1
C10848 SCREW, #10-32 x 1.25" SOCKET HEAD
4
HP1521 SCREW, #10-32 x 1.5" SOCKET HEAD
2
C10406 WASHER, #10 FLAT
12
C10843 NUT, #10-32 NYLON LOCK
6
HP1176 FITTING, TEE, 1/4" OD TUBE
1
M8280
NYLON TUBE, 1/4" OD, BLACK
6100 mm [240"]
M6083
FUSE HOLDER, 15 AMP MAX
1
M8170
FUSE HOLDER, 30 AMP MAX
1
M8172
FUSE, 10 AMP
1
M8171
FUSE, 20 AMP
1
M8115
TERMINAL, BLADE, 14-16 AWG
1
M8262
TERMINAL, RING, 3/8", 10-12 AWG
2
M8159
CONNECTOR, BUTT, 10-12 AWG
1
M8028
CONNECTOR, BUTT, 14-16 AWG
1
M8108
T-TAP, 14-16 AWG
1
KIT CONTENTS
COMPRESSOR ASSEMBLY AND CONTROLLER MUST BE
MOUNTED WITHIN 610 mm [24"] OF EACH OTHER DUE TO
PRE-ASSEMBLED HARNESS LENGTH
IF REQUIRED, HARNESS CAN BE EXTENDED. ENSURE TO USE
MATCHING WIRE TYPE, WIRE SIZE AND SEALED CONNECTIONS
SECURE RELAY WITH P60100
SELF TAPPING SCREW OR TIE
STRAPS
M
8280
CRIMP CONNECTORS AND
APPLY HEAT TO SHRINK
ENDS AROUND WIRE (2X)
CRIMP TERMINALS TO
WIRES (3X)
HP10454
12 PIN
CONNECTOR
HP10454
6 PIN
CONNECTOR
NOTES:
1.
ALL CONNECTORS MUST BE FULLY SECURED AND LATCHED
2.
12 VDC SWITCHED IGNITION POWER T-TAP CAN BE CRIMPED TO A CONSTANT 12 VDC POWER SOURCE, GIVING USER THE ABILITY TO CONTROL SYSTEM WHILE
VEHICLE IS OFF. CONTROLLER CONSUMES APPROXIMATELY 35-80 mA IN STANDBY MODE, WHICH WILL SLOWLY DISCHARGE THE BATTERY
3.
DO
NOT
REMOVE PINS FROM HARNESS CONNECTORS TO PASS HARNESS THROUGH SMALL SIZED HOLES
4.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER DIRECTLY ON ENGINE OR OTHER COMPONENTS EXHIBITING HARSH VIBRATION
5.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER IN AREAS WITH AMBIENT TEMPERATURES ABOVE 70°C [158°F]
6.
DO
NOT
MOUNT CONTROLLER IN ENCLOSED METAL AREA TO ENSURE BLUETOOTH SIGNAL CAN CONNECT WITH MOBILE DEVICE
7.
IF EXTENDING WIRE LENGTHS, INDIVIDUAL RUNS MUST NOT EXTEND BEYOND 10 METERS [30 FEET] FROM CONTROLLER
8.
ASSEMBLY IS CONTROLLED VIA BLUETOOTH CONNECTION WITH MOBILE DEVICE AND PACBRAKE’S WIRELESS AIR SPRING CONTROLS APP
HP10454
2 PIN
CONNECTOR
12 AWG – GXL
Wire
10 AWG – TXL
Wire
16 AWG – GXL
Wire
CUT HARNESS TO REQUIRED LENGTH FOR
APPLICATION
MAXIMUM WORKING PRESSURE
827.4 kPa [120 psi]
MAXIMUM DUTY CYCLE
9% @ 689.5 kPa [100 psi]
MAXIMUM CONTINUOUS RUN TIME
5 Minutes ON / 55 Minutes OFF
MAXIMUM RATED FLOW
29 LPM [1.02 CFM]
AMBIENT TEMPERATURE RANGE
-40°C to +70°C [-40°F TO +158°F]
OPERATING VOLTAGE
12 VDC
MAXIMUM CURRENT DRAW
11 Amp
INGRESS PROTECTION
IP54 Compressor Assembly
IP67 Controller and
Electrical Connectors
VIBRATION
8 G
rms
PERFORMANCE CHARACTERISTICS
HP1176
AIR SPRINGS
THREAD FILTER INTO
COMPRESSOR HAND TIGHT
3
3