Single Channel Wireless Air Spring Controls
L6597
3
KIT DIAGRAM:
20470
Please make sure all the items shown in the kit contents on Page 2 are provided in your kit before starting the installation.
C
20742
-1
UNAUTHORIZED DISCLOSURE, USE OR MANUFACTURE IN WHOLE OR IN PART IS PROHIBITED ELECTRONIC
DESIGN AND OTHER DISCLOSURES PROPERTY OF PACBRAKE CO. SURREY, B.C., CANADA
1-2851
Snider B.
ECN:
CHK:
SCALE:
SHEET:
N/A
1
SIZE:
OF
B
1
WEIGHT: N/A
MATERIAL:
ASSEMBLY
ALL DIMENSIONS FOR
REFERENCE USE ONLY
UNLESS OTHERWISE SPECIFIED:
06.11.23
UPDATED CONTROLLER PART NUMBER
D.M.Y.
ASSEMBLY, 325 SERIES SINGLE CHANNEL WIRELESS
HP10471_Rev3
Swanson J.
Taylor K.
ENG:
DESCRIPTION:
APP:
PART NAME:
D.M.Y. 12.10.2021 ENG: Snider B.
DWG NO.:
CHK: Tong J.
APP: Stec P.
10A
30A
TO BATTERY POSITIVE
TO BATTERY NEGATIVE
12 VDC SWITCHED
IGNITION POWER
M
8685
C
241
HP10451
MOUNT AIR INLET FILTER IN CLEAN AND
DRY AREA WHERE IT IS PROTECTED
FROM ROAD SPRAY AND DEBRIS
PART
NUMBER
DESCRIPTION
QTY
HP10451 ASSEMBLY, 325 WIRELESS COMPRESSOR
1
HP10454 HARNESS, SINGLE CHANNEL WIRELESS
1
C20742-1 CONTROLLER, WIRELESS AIR CONTROLS
1
C241
INLET AIR FILTER
1
P60100 SCREW, #10 x 3/4" SELF TAPPING
1
C10848 SCREW, #10-32 x 1.25" SOCKET HEAD
3
HP1521 SCREW, #10-32 x 1.5" SOCKET HEAD
2
C10406 WASHER, #10 FLAT
10
C10843 NUT, #10-32 NYLON LOCK
5
HP1176 FITTING, TEE, 1/4" OD TUBE
1
M8280
NYLON TUBE, 1/4" OD, BLACK
6100 mm [240"]
M8685
NYLON TUBE, 1/4" OD, BLUE
610 mm [24"]
M6083
FUSE HOLDER, 15 AMP MAX
1
M8170
FUSE HOLDER, 30 AMP MAX
1
M8172
FUSE, 10 AMP
1
M8180
FUSE, 30 AMP
1
M8115
TERMINAL, BLADE, 14-16 AWG
1
M8262
TERMINAL, RING, 3/8", 10-12 AWG
2
M8159
CONNECTOR, BUTT, 10-12 AWG
1
M8028
CONNECTOR, BUTT, 14-16 AWG
1
M8108
T-TAP, 14-16 AWG
1
KIT CONTENTS
COMPRESSOR ASSEMBLY AND CONTROLLER MUST BE
MOUNTED WITHIN 610 mm [24"] OF EACH OTHER DUE TO
PRE-ASSEMBLED HARNESS LENGTH
IF REQUIRED, HARNESS CAN BE EXTENDED. ENSURE TO USE
MATCHING WIRE TYPE, WIRE SIZE AND SEALED CONNECTIONS
SECURE RELAY WITH P60100
SELF TAPPING SCREW OR TIE
STRAPS
M
8280
CRIMP CONNECTORS AND
APPLY HEAT TO SHRINK
ENDS AROUND WIRE (2X)
CRIMP TERMINALS TO
WIRES (3X)
HP10454
12 PIN
CONNECTOR
HP10454
6 PIN
CONNECTOR
HP10454
2 PIN
CONNECTOR
12 AWG – GXL
Wire
10 AWG – TXL
Wire
16 AWG – GXL
Wire
CUT HARNESS TO REQUIRED LENGTH FOR
APPLICATION
MAXIMUM WORKING PRESSURE
1034 kPa [150 psi]
MAXIMUM DUTY CYCLE
33% @ 689.5 kPa [100 psi]
MAXIMUM CONTINUOUS RUN TIME
20 Minutes ON / 40 Minutes OFF
MAXIMUM RATED FLOW
31.1 LPM [1.10 CFM]
AMBIENT TEMPERATURE RANGE
-40°C to +70°C [-40°F TO +158°F]
OPERATING VOLTAGE
12 VDC
MAXIMUM CURRENT DRAW
17 Amp
INGRESS PROTECTION
IP54 Compressor Assembly
IP67 Controller and
Electrical Connectors
VIBRATION
8 G
rms
PERFORMANCE CHARACTERISTICS
HP1176
AIR SPRINGS
NOTES:
1.
ALL CONNECTORS MUST BE FULLY SECURED AND LATCHED
2.
12 VDC SWITCHED IGNITION POWER T-TAP CAN BE CRIMPED TO A CONSTANT 12 VDC POWER SOURCE, GIVING USER THE ABILITY TO CONTROL SYSTEM WHILE
VEHICLE IS OFF. CONTROLLER CONSUMES APPROXIMATELY 35-80 mA IN STANDBY MODE, WHICH WILL SLOWLY DISCHARGE THE BATTERY
3.
DO
NOT
REMOVE PINS FROM HARNESS CONNECTORS TO PASS HARNESS THROUGH SMALL SIZED HOLES
4.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER DIRECTLY ON ENGINE OR OTHER COMPONENTS EXHIBITING HARSH VIBRATION
5.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER IN AREAS WITH AMBIENT TEMPERATURES ABOVE 70°C [158°F]
6.
DO
NOT
MOUNT CONTROLLER IN ENCLOSED METAL AREA TO ENSURE BLUETOOTH SIGNAL CAN CONNECT WITH MOBILE DEVICE
7.
IF EXTENDING WIRE LENGTHS, INDIVIDUAL RUNS MUST NOT EXTEND BEYOND 10 METERS [30 FEET] FROM CONTROLLER
8.
ASSEMBLY IS CONTROLLED VIA BLUETOOTH CONNECTION WITH MOBILE DEVICE AND PACBRAKE’S WIRELESS AIR SPRING CONTROLS APP
3
3
C
20742
-1
UNAUTHORIZED DISCLOSURE, USE OR MANUFACTURE IN WHOLE OR IN PART IS PROHIBITED ELECTRONIC
DESIGN AND OTHER DISCLOSURES PROPERTY OF PACBRAKE CO. SURREY, B.C., CANADA
1-2851
Snider B.
ECN:
CHK:
SCALE:
SHEET:
N/A
1
SIZE:
OF
B
1
WEIGHT: N/A
MATERIAL:
ASSEMBLY
ALL DIMENSIONS FOR
REFERENCE USE ONLY
UNLESS OTHERWISE SPECIFIED:
06.11.23
UPDATED CONTROLLER PART NUMBER
D.M.Y.
ASSEMBLY, 325 SERIES SINGLE CHANNEL WIRELESS
HP10471_Rev3
Swanson J.
Taylor K.
ENG:
DESCRIPTION:
APP:
PART NAME:
D.M.Y. 12.10.2021 ENG: Snider B.
DWG NO.:
CHK: Tong J.
APP: Stec P.
10A
30A
TO BATTERY POSITIVE
TO BATTERY NEGATIVE
12 VDC SWITCHED
IGNITION POWER
M
8685
C
241
HP10451
MOUNT AIR INLET FILTER IN CLEAN AND
DRY AREA WHERE IT IS PROTECTED
FROM ROAD SPRAY AND DEBRIS
PART
NUMBER
DESCRIPTION
QTY
HP10451 ASSEMBLY, 325 WIRELESS COMPRESSOR
1
HP10454 HARNESS, SINGLE CHANNEL WIRELESS
1
C20742-1 CONTROLLER, WIRELESS AIR CONTROLS
1
C241
INLET AIR FILTER
1
P60100 SCREW, #10 x 3/4" SELF TAPPING
1
C10848 SCREW, #10-32 x 1.25" SOCKET HEAD
3
HP1521 SCREW, #10-32 x 1.5" SOCKET HEAD
2
C10406 WASHER, #10 FLAT
10
C10843 NUT, #10-32 NYLON LOCK
5
HP1176 FITTING, TEE, 1/4" OD TUBE
1
M8280
NYLON TUBE, 1/4" OD, BLACK
6100 mm [240"]
M8685
NYLON TUBE, 1/4" OD, BLUE
610 mm [24"]
M6083
FUSE HOLDER, 15 AMP MAX
1
M8170
FUSE HOLDER, 30 AMP MAX
1
M8172
FUSE, 10 AMP
1
M8180
FUSE, 30 AMP
1
M8115
TERMINAL, BLADE, 14-16 AWG
1
M8262
TERMINAL, RING, 3/8", 10-12 AWG
2
M8159
CONNECTOR, BUTT, 10-12 AWG
1
M8028
CONNECTOR, BUTT, 14-16 AWG
1
M8108
T-TAP, 14-16 AWG
1
KIT CONTENTS
COMPRESSOR ASSEMBLY AND CONTROLLER MUST BE
MOUNTED WITHIN 610 mm [24"] OF EACH OTHER DUE TO
PRE-ASSEMBLED HARNESS LENGTH
IF REQUIRED, HARNESS CAN BE EXTENDED. ENSURE TO USE
MATCHING WIRE TYPE, WIRE SIZE AND SEALED CONNECTIONS
SECURE RELAY WITH P60100
SELF TAPPING SCREW OR TIE
STRAPS
M
8280
CRIMP CONNECTORS AND
APPLY HEAT TO SHRINK
ENDS AROUND WIRE (2X)
CRIMP TERMINALS TO
WIRES (3X)
HP10454
12 PIN
CONNECTOR
HP10454
6 PIN
CONNECTOR
HP10454
2 PIN
CONNECTOR
12 AWG – GXL
Wire
10 AWG – TXL
Wire
16 AWG – GXL
Wire
CUT HARNESS TO REQUIRED LENGTH FOR
APPLICATION
MAXIMUM WORKING PRESSURE
1034 kPa [150 psi]
MAXIMUM DUTY CYCLE
33% @ 689.5 kPa [100 psi]
MAXIMUM CONTINUOUS RUN TIME
20 Minutes ON / 40 Minutes OFF
MAXIMUM RATED FLOW
31.1 LPM [1.10 CFM]
AMBIENT TEMPERATURE RANGE
-40°C to +70°C [-40°F TO +158°F]
OPERATING VOLTAGE
12 VDC
MAXIMUM CURRENT DRAW
17 Amp
INGRESS PROTECTION
IP54 Compressor Assembly
IP67 Controller and
Electrical Connectors
VIBRATION
8 G
rms
PERFORMANCE CHARACTERISTICS
HP1176
AIR SPRINGS
NOTES:
1.
ALL CONNECTORS MUST BE FULLY SECURED AND LATCHED
2.
12 VDC SWITCHED IGNITION POWER T-TAP CAN BE CRIMPED TO A CONSTANT 12 VDC POWER SOURCE, GIVING USER THE ABILITY TO CONTROL SYSTEM WHILE
VEHICLE IS OFF. CONTROLLER CONSUMES APPROXIMATELY 35-80 mA IN STANDBY MODE, WHICH WILL SLOWLY DISCHARGE THE BATTERY
3.
DO
NOT
REMOVE PINS FROM HARNESS CONNECTORS TO PASS HARNESS THROUGH SMALL SIZED HOLES
4.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER DIRECTLY ON ENGINE OR OTHER COMPONENTS EXHIBITING HARSH VIBRATION
5.
DO
NOT
MOUNT COMPRESSOR ASSEMBLY OR CONTROLLER IN AREAS WITH AMBIENT TEMPERATURES ABOVE 70°C [158°F]
6.
DO
NOT
MOUNT CONTROLLER IN ENCLOSED METAL AREA TO ENSURE BLUETOOTH SIGNAL CAN CONNECT WITH MOBILE DEVICE
7.
IF EXTENDING WIRE LENGTHS, INDIVIDUAL RUNS MUST NOT EXTEND BEYOND 10 METERS [30 FEET] FROM CONTROLLER
8.
ASSEMBLY IS CONTROLLED VIA BLUETOOTH CONNECTION WITH MOBILE DEVICE AND PACBRAKE’S WIRELESS AIR SPRING CONTROLS APP
3
3