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 8 

 

16.  Cooling Water Flow Meter: Indicates water 

flow rate through the cooling water loop of the 
ozone generator. This flow can be regulated 
with the integrated flow control knob on the 
flow meter. Flow should be 60-80 GPH. 

17.  Injector Pump/Destruct Unit Receptacle: This 

is where the injector pump and destruct unit 

get their power from the system. The Destruct 

unit side is always electrically energized while 

the pump is on a controlled contactor and pow-

ers on when system is running. 

Waterzone 

Ozone  Production 

(g/hr.) 

Oxygen Flow Rate 

(SCFH) 

Dimensions 

Current 

(Amps) 

Voltage  

(Volts) 

Waterzone-100 

100 

46 

56”W x 32”D x 82”H 

40/25 

120/220 4 wire 

Single-phase

 

18.  High Pressure Check Valve: This check valve 

is to make sure that water does not flow back 
up the ozone line. 

19.  Low Pressure Check Valve: This check valve 

is a secondary to the high pressure check 

valve that if it fails it will keep water from 

flowing up the ozone line. 

Installation 

IMPORTANT: Keep in mind that the intake of the 
pump(s) must be flooded with water (water level above 
pump head) every time the pumps are started or       
running, as they are not self-priming. Operating the 
pumps dry will cause pump damage. Be sure to have 
the pump head flooded with water anytime the pumps 
are started or running. 

IMPORTANT: Proper floor drainage is required to pre-
vent water damage in case of water leak or overflow. 

Ventilation: The system should be installed in a well-
ventilated area, in accordance with the environmental 
specifications outlined in the individual Operation 
Manuals associated with this system. 

Location and Mounting 

The Ozone Injection System should be installed in such 
a way that all components of the system are accessible 
for future maintenance. Working area required around 
the system must be made available on three sides. A 
minimum of 30 inches should be left for working area 
around the front and both sides. The rear of the system 
can be mounted against a wall or another object. 

The Ozone Injection System is not rain or drip-proof, 
and therefore should be protected from rain and splash-
ing water. Filtered cooling inlets provide a level of pro-
tection against dust; however for maximum longevity 
the system should be located in a clean, dry area. 

If the system is to be mounted in a mobile unit (such as 
a trailer or movable building), mechanical shock and 
vibration prevention measures need to be taken to pro-
tect the system from damage during relocation of the 
mobile unit. 

Ensure that the location chosen ensures a maximum 
temperature of 95°F and a maximum relative humidity 
of 85%. If the parameters above cannot be maintained, 
cooling and/or de-humidification equipment must be 
installed. There may be exceptions to the environmental 
guidelines for certain system configurations, contact 
Ozone Solutions if the environmental conditions are not 
as prescribed above, or otherwise in question. 

Mechanical Connections 

Water In and Water Out 

Connect water piping at the fittings provided at the 
edge of the skid. Ball valves at the inlet and outlet of 
the system are required to allow isolation, configured in 
such a way that the system can be isolated and/or by-
passed for maintenance purposes. 

PROCESS WATER IN: is the 1.5 inch sanitary fitting 
near the front-center of the system. The water flow 
switch is also installed in this TEE. 

PROCESS WATER OUT: is the 1.5 inch sanitary fit-
ting exiting the right side of the tank. If different 
plumbing connections are required, adapters can be 
provided. 

Содержание Waterzone 100

Страница 1: ...Waterzone Series Ozone Injection System Model Waterzone 100 Installation Operations Manual 451 Black Forest Road Hull Iowa 51239 712 439 6880 info ozonesolutions com www ozonesolutions com...

Страница 2: ...2...

Страница 3: ...Operator Startup 11 SECTION 4 HMI Control Display Overview 12 HMI Control Display Root Screen 13 SECTION 5 Personal Safety 13 Warranty 14 Contact Information 14 SECTION 6 Appendix A CAD Drawing 15 Ap...

Страница 4: ...zone Generator and Ozone Injection System automatically Each of these functions will be described in this manual Please read and famil iarize yourself with this and other related Opera tion Manuals be...

Страница 5: ...uri injector pro vides for an extremely efficient method of dissolving the ozone gas into water Naturally the excess oxygen and a small amount of undissolved ozone must be removed from the water this...

Страница 6: ...6 SECTION 2 Component Diagram 1 2 3 4 5 6 8 7 9 10 11 12 13 14 15 16 17 18 19...

Страница 7: ...i Injector A Venturi Injector is used to pull the ozone into the water using a vacuum and mix this ozone gas into water very effi ciently For the venturi action to occur a mini mum pressure differenti...

Страница 8: ...such a way that all components of the system are accessible for future maintenance Working area required around the system must be made available on three sides A minimum of 30 inches should be left f...

Страница 9: ...ent will need to be plumbed outdoors away from human contact or to a suita ble ozone destruct unit as it will be off gassing small amounts of high concentration ozone Ozone compatible tubing and fitti...

Страница 10: ...for human safety Injector Pump The Injector Pump is a dedicated pump to mix the ozone with the water This pump will create the necessary pressure differential across the Venturi Injector to create the...

Страница 11: ...or this flow This flow is adjusted manually using the flow control valve near the flowmeter and may be affected by varying water pressures Normally if adequate water pressure is applied to the contact...

Страница 12: ...12 Section 4 HMI Control Display Overview...

Страница 13: ...rmed on the components in contact with ozone the following is recommended for reducing the possi bility of exposure to the ozone Whenever possible it is recommended that the machine run with maximum p...

Страница 14: ...s for any transportation charges labor or cost for or during the replacement of any parts The replaced part s or product will then continue the original warranty duration The replaced parts will not s...

Страница 15: ...15 Appendix A CAD Drawing Waterzone 10 Specification...

Страница 16: ...ths as needed PR 8 Replacement filter Compressor Inlet Air Filter Replace inlet air filter 3 months as needed CP Filter 4 Repl Element Ozone Leak Sensor Replace sensor Annually SEN 1 ORP Sensor Replac...

Страница 17: ...ease water flow Ozone Output is low Increase ozone generator output ORP high Check ORP Set points Low outlet pressure Increase inlet flow pressure or decrease outlet flow Low O2 flow Low O2 Pressure S...

Страница 18: ...18 Appendix D OSHA...

Страница 19: ...19...

Страница 20: ...2 439 6880 info ozonesolutions com www ozonesolutions com 2016 Ozone Solutions All Rights reserved Ozone Solutions is a registered trademark This publication may not be reproduced in part or whole wit...

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