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 11 

 

Ozone System Initial Startup    
Procedure 

IMPORTANT: Read and understand the “Caution, 
Warnings and Hazards” section of this manual be-
fore operating the Ozone System! 

1.  As a safety measure, ensure that the Variable 

Ozone Output is set to “0” during initial setup 
and first starting of the system (so that ozone is 
not produced). 

2.  Open the water valves on the piping system to 

allow water flow into the system and fill the 
Contact Tank. The Contact Tank is full when 
water is visible in the Air Vent. Water seen 
here also ensures that the pumps are primed 
with water. IMPORTANT: Do not start the 
system unless it is full of water, as equipment 
damage may result in the event of a dry start. 

3.  Inspect all water connections for leaks. 

4.  Allow water to flow through the system by 

opening a valve downstream of the system. 
WATER FLOW light will turn green 
(signifying adequate flow). 

5.  Start the Ozone Injection System by pressing 

the SYSTEM start button on the screen. The 
following will occur automatically: the INJEC-
TION PUMP light will turn green and the In-
jection Pump will start, the INJECTOR INLET 
pressure gauge should rise higher than the tank 
pressure, and the O2 CONC light will turn 
green (ozone will not be produced due to the 
variable output turned all the way down). 

6.  Ensure that the Ozone Generator oxygen flow 

does not exceed the limits outlined in the man-
ual. Setting the flow to about 6-8 SCFH is a 
safe starting point for this flow. This flow is 
adjusted manually using the flow control valve 
near the flowmeter, and may be affected by 
varying water pressures. Normally if adequate 
water pressure is applied to the contact tank 
the oxygen flow will not exceed its limits. 

7.  Ensure that air bubbles are escaping from the 

air vent; this will indicate the oxygen is being 
introduced into the water and off-gassed effec-
tively. Normally, a small amount of water will 
periodically exit the air vent along with the 
air. If adequate off-gassing does not occur, the 
tank will eventually fill with oxygen/ozone 
gas and cause injection pump cavitation and 
result in low dissolved ozone levels. It may 
take a matter of minutes or hours for such a 
problem to become obvious. 

8.  The Variable Ozone Output may be turned up 

at this time to begin producing ozone. 

9.  The Dissolved Ozone Level on the Dissolved 

Ozone Monitor should being to rise within 
five (5) minutes of startup. NOTE: The dis-
solved ozone sensor will require time to stabi-
lize in the process before full accuracy is 
reached. Normally this occurs within a few 
hours, but may require more time. See AS-500 
Dissolved Ozone Monitor (AV88) and Sensor 
operation manuals for details. 

10.  Depending on the application, the Dissolved 

Ozone Monitor settings may need to be ad-
justed for the HIGH and LOW alarms. See the 
System Operation section of this manual. 

11.  To stop the system simply press the SYSTEM 

stop button on the screen. The system will 
automatically shut down. 

12.  Do not disconnect power to the system unless 

necessary. Certain components will require 
warm-up before operation if power is discon-
nected. 

Содержание Waterzone 100

Страница 1: ...Waterzone Series Ozone Injection System Model Waterzone 100 Installation Operations Manual 451 Black Forest Road Hull Iowa 51239 712 439 6880 info ozonesolutions com www ozonesolutions com...

Страница 2: ...2...

Страница 3: ...Operator Startup 11 SECTION 4 HMI Control Display Overview 12 HMI Control Display Root Screen 13 SECTION 5 Personal Safety 13 Warranty 14 Contact Information 14 SECTION 6 Appendix A CAD Drawing 15 Ap...

Страница 4: ...zone Generator and Ozone Injection System automatically Each of these functions will be described in this manual Please read and famil iarize yourself with this and other related Opera tion Manuals be...

Страница 5: ...uri injector pro vides for an extremely efficient method of dissolving the ozone gas into water Naturally the excess oxygen and a small amount of undissolved ozone must be removed from the water this...

Страница 6: ...6 SECTION 2 Component Diagram 1 2 3 4 5 6 8 7 9 10 11 12 13 14 15 16 17 18 19...

Страница 7: ...i Injector A Venturi Injector is used to pull the ozone into the water using a vacuum and mix this ozone gas into water very effi ciently For the venturi action to occur a mini mum pressure differenti...

Страница 8: ...such a way that all components of the system are accessible for future maintenance Working area required around the system must be made available on three sides A minimum of 30 inches should be left f...

Страница 9: ...ent will need to be plumbed outdoors away from human contact or to a suita ble ozone destruct unit as it will be off gassing small amounts of high concentration ozone Ozone compatible tubing and fitti...

Страница 10: ...for human safety Injector Pump The Injector Pump is a dedicated pump to mix the ozone with the water This pump will create the necessary pressure differential across the Venturi Injector to create the...

Страница 11: ...or this flow This flow is adjusted manually using the flow control valve near the flowmeter and may be affected by varying water pressures Normally if adequate water pressure is applied to the contact...

Страница 12: ...12 Section 4 HMI Control Display Overview...

Страница 13: ...rmed on the components in contact with ozone the following is recommended for reducing the possi bility of exposure to the ozone Whenever possible it is recommended that the machine run with maximum p...

Страница 14: ...s for any transportation charges labor or cost for or during the replacement of any parts The replaced part s or product will then continue the original warranty duration The replaced parts will not s...

Страница 15: ...15 Appendix A CAD Drawing Waterzone 10 Specification...

Страница 16: ...ths as needed PR 8 Replacement filter Compressor Inlet Air Filter Replace inlet air filter 3 months as needed CP Filter 4 Repl Element Ozone Leak Sensor Replace sensor Annually SEN 1 ORP Sensor Replac...

Страница 17: ...ease water flow Ozone Output is low Increase ozone generator output ORP high Check ORP Set points Low outlet pressure Increase inlet flow pressure or decrease outlet flow Low O2 flow Low O2 Pressure S...

Страница 18: ...18 Appendix D OSHA...

Страница 19: ...19...

Страница 20: ...2 439 6880 info ozonesolutions com www ozonesolutions com 2016 Ozone Solutions All Rights reserved Ozone Solutions is a registered trademark This publication may not be reproduced in part or whole wit...

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