SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM.
NOTE:
Make sure the counterbalance lift cable is located between the track rollers and the
door jamb.
Starting on the left hand side of the bottom section, remove the nail. Position the left hand
vertical track assembly over the track rollers of the bottom section and install, as shown. Drill
3/16” pilot holes into the door jamb for the lag screws.
FOR FULLY ADJUSTABLE FLAG ANGLES:
Loosely fasten jamb brackets and flag angle to
the jamb using 5/16” x 1-5/8” lag screws. Tighten lag screws, securing the bottom jamb
bracket to jamb, maintain 3/8” to 5/8” spacing, between the bottom section and vertical
track. Hang counterbalance lift cable over flag angle. Repeat same process for other side.
FOR RIVETED VERTICAL TRACK ASSEMBLY:
Loosely fasten jamb brackets and flag angle
to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag screws, securing the bottom jamb
bracket to jamb, maintain 3/8” to 5/8” spacing as shown between the bottom section and
vertical track. Hang counterbalance lift cable over flag angle. Repeat same process for other
side.
Stacking Sections
11
NOTE:
The sections can be identified by the graduation of the installed graduated end hinges.
The smallest graduated end hinge on the section should be stacked on top of the bottom
section, with each graduated end hinge increasing as the sections are stacked, see door
section identification or Breakdown Of Parts.
NOTE:
Make sure graduated end and center hinges are flipped down, when stacking another
section on top.
Place track rollers into graduated end hinges of remaining sections. With assistance, lift
second section and guide the track rollers into the vertical tracks. Lower section until it is
seated against bottom section. Flip hinges up. Fasten center hinge(s) first; then end hinges
last using 1/4” - 20 x 7/8” self-drilling screws.
Repeat same process for other sections, except top section.
IMPORTANT:
PUSH & HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE
SECURING WITH FASTENERS TO IT. THERE SHOULD BE NO GAP BETWEEN THE HINGE
LEAVES AND THE SECTIONS.
NOTE:
Install lock at this time (sold separately). See optional installation step, Side Lock.
Stacking Top Section
12
Place the top section in the opening. Install a nail to prevent the top section from falling
backwards. Now, flip up the hinge leaves, hold tight against section, and fasten center hinges
first and end hinges last (refer to step, Stacking Sections). Vertical track alignment is critical.
Position flag angle between 1-11/16” (43 mm) to 1-3/4” (44 mm) from the edge of the door;
tighten the bottom lag screw. Flag angles must be parallel to the door sections. Repeat for
other side.
IMPORTANT:
THE DIMENSION BETWEEN THE FLAG ANGLES MUST BE DOOR WIDTH PLUS
3-3/8” (86MM) TO 3-1/2” (89 MM) FOR SMOOTH, SAFE DOOR OPERATION.
FOR FULLY ADJUSTABLE TRACK OR RIVETED TRACK:
Complete the vertical track instal-
lation by securing the jamb bracket(s) and tightening the other lag screws. Push the vertical
track against the track rollers so that the track rollers are touching the deepest part of the
curved side of the track; tighten all the track bolts and nuts. Repeat for other side.
Attaching Horizontal Tracks
13
NOTE:
Depending on your door, you may have Fully Adjustable Flag Angles or you may
have Riveted Vertical Track Assemblies. Refer to Package Contents / Breakdown of Parts, to
determine which Flag Angles you have.
NOTE:
Refer to Illustrations shown below or Package Content to determine which horizontal
track was supplied with your door.
WARNING
DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT
REAR, AS OUTLINED IN STEP, REAR BACK HANGS, OR DOOR COULD FALL
FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY.
IF YOU HAVE A 12” OR 15” HORIZONTAL TRACK:
Place the curved end over the top track
roller of the top section. Align the bottom of the horizontal track with the top of the vertical
track. Tighten the horizontal track to the flag angle with (2) 1/4” - 20 x 9/16” track bolts and
(2) 1/4” - 20 flange hex nuts. Level the horizontal track assembly and bolt the horizontal
track angle to the first encountered slot in the flag angle using (1) 3/8” - 16 x 3/4” truss
head bolt and (1) 3/8” - 16 hex nut. Repeat for other side.
3/8”-16
Hex nut
Horizontal
track angle
3/8”-16 x 3/4”
Truss head bolt
1/4”-20 x 9/16”
Track bolts
1/4”-20 Flange
hex nuts
Horizontal
track
Flag angle
upper slot
Level
1/4”-20 x 9/16”
Track bolts
1/4”-20 Flange
hex nuts
12” Radius
track
15” Radius track
IF YOU HAVE A 32” HORIZONTAL TRACK:
Loosely attach the horizontal reinforcing angle
to the second hole of the wall clip using (1) 3/8” - 16 x 3/4” truss head bolt and nut. Attach
the horizontal curve to the upper slots in the flagangle using (2) 1/4” - 20 x 9/16” track bolts
and (2) 1/4” - 20 flange hex nuts. Rotate the horizontal track assembly upward until the track
assembly is approximately level with the floor. Attach the wall clip to the jamb using (2) 5/16
x 1-5/8” lag screws.
NOTE:
Pilot drill all 5/16” x 1-5/8” lag screws using a 3/16” drill bit, prior to fastening.
Level the horizontal track assembly and tighten the 3/8” - 16 x 3/4” truss head bolt and the
3/8” - 16 hex nut. Repeat for other side.
(3) 5/16” x 1-5/8”
Lag screws
3/8”-16 Hex nut
Horizontal
track angle
3/8”-16 x 3/4”
Truss head bolt
Flag angle
upper slot
1/4”-20 x 9/16”
Track bolts
1/4”-20
Flange hex nuts
Typical horizontal track
(1) 3/8”-16 x 3/4” Truss head
bolt and (1) 3/8”-16 Hex nut
Typical flag angle
Wall clip
32”Horizontal
track angle
TO INSTALL LOW HEADROOM HORIZONTAL TRACK:
Place the top rail end over the top
track roller of the top section. Align the bottom rail end of the horizontal track with the top
of the vertical track. Tighten the bottom rail of the horizontal track to the flag angle with (2)
1/4” - 20 x 9/16” track bolts and (2) 1/4” - 20 flange hex nuts. Level the horizontal track
assembly and bolt the top rail of the horizontal track to the encountered slot in the flag angle
using (1) 1/4” - 20 x 9/16” track bolt, (1) 1/4” - 20 flange hex nut and (1) 5/16” washer.
Repeat for other side.
1/4”-20
Flange
hex nut
Upper rail
1/4”-20 x 9/16”
Track bolt
1/4”-20 x 9/16”
Track bolts
1/4”-20
Flange hex
nuts
Horizontal
track
Flag angle
upper slot
Level
Lower
rail
Washer
1/4”-20 x 9/16”
Track bolts
1/4”-20 Flange
hex nuts
12” Radius
track
15” Radius track
Washer
(1) 1/4”-20 Flange hex nut
(1) 1/4”-20 x 9/16”
Track bolt
Top rail of
horizontal track
1” x 4” x 23”
Angle (if Supplied)
Flag angle
Flag angle
(2) 1/4”-20
Flange hex nuts
Bottom rail of
horizontal track
Vertical
track
(2) 1/4”-20 x 9/16”
Track bolts
Remove nail that was temporally holding the top section in position.
IMPORTANT:
FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD
CAUSE PERMANENT DAMAGE TO TOP SECTION.
Adjusting Top Fixtures
14
NOTE:
Refer to Illustrations shown below or Package Contents to determine which Top
Fixture was supplied with your door.
With horizontal tracks installed, you can now adjust the top fixtures. Vertically align the top
6
