Overhead door RHX NEMA 7 Скачать руководство пользователя страница 1

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03/2016

112495.503159

This Installation Manual provides the information required to install, troubleshoot and

maintain an RHX® NEMA 7/9 Commercial/Industrial Door Operator.

NOT FOR RESIDENTIAL USE

Door Type

HP/Max Door Weight

Sectional

(All Types)

Hoist

(Sidemount,

Centermount,

1/2HP = 1310 lbs.

Chain or Direct Couple)

1HP

= 1650 lbs.

Rolling Steel

Hoist

3HP

= 3696 lbs.

(All Types)

(Front of Hood,

Top of Hood, or

Bench Mount)

PROPER APPLICATION

Operator Type

NEMA 7/9

HOIST

WITH EXCLUSIVE FEATURES:

CLASSES:

FLAMMABLE GASES

CLASS 1, DIVISION 1, GROUP D, T2C

COMBUSTIBLE DUST

CLASS II, DIVISION 1, GROUP F & G, T2C

APPROVED

TROLLEY

Door Type

HP/Max Door Weight

Sectional

(Standard or

Low Headroom

Track Only)

Trolley

(Standard, Sidemount

or Dual Trolley)

1/2HP = 1310 lbs.

1HP

= 1650 lbs.

PROPER APPLICATION

Operator Type

Содержание RHX NEMA 7

Страница 1: ...or Direct Couple 1HP 1650 lbs Rolling Steel Hoist 3HP 3696 lbs All Types Front of Hood Top of Hood or Bench Mount PROPER APPLICATION Operator Type NEMA7 9 HOIST WITH EXCLUSIVE FEATURES CLASSES FLAMMA...

Страница 2: ...installateur de respecter les exigences du NEC et les exigences locales pour le c blage en site dangereux A Motor Feed Up to 7 Wires Explosion Proof Conduit not included C Power Input Feed Up to 4 Wir...

Страница 3: ...llation Diagram 5 1 Line Voltage Motor Wiring 5 2 5 4 Intrinsically Safe Wiring 5 5 5 9 Section 6 Operator Configuration Circuit Board Switch Diagram 6 1 Setting Close Direction and Limit Orientation...

Страница 4: ...stallation Sections 4 6 Provides step by step installation and set up instructions for the NEMA 7 9 commercial door operator Each section is written such that it must be followed in a step by step ord...

Страница 5: ...ould open and close freely If it does not the door must be taken out of service and a trained service representative must correct the condition causing the malfunction 5 The Operator Motor is protecte...

Страница 6: ...mat riels Le terme REMARQUE est utilis pour signaler les tapes importantes suivre ou d importants l ments prendre en consid ration AVERTISSEMENT DANGER POTENTIEL EFFET PR VENTION PORTE EN MOUVEMENT AV...

Страница 7: ...idered prior to selecting an operator for a given job site 1 Available power supply 2 Type of door 3 Potential operator mounting obstructions Reversal of Limit Box 4 18 Items to consider include but a...

Страница 8: ...e the control station a within sight of the door b a minimum of 5 feet above the floor so that small children cannot reach it and c away from all moving parts of the door 7 Install the Entrapment Warn...

Страница 9: ...s t l commandes si fournies hors de la port e des enfants 3 Le personnel doit se tenir l cart d une porte en mouvement et garder bien en vue une porte en mouvement jusqu ce qu elle soit compl tement f...

Страница 10: ...TE Side Center direct couple kit output speed is 26RPM for 1 2 and 1 HP For larger doors use 14 RPM output speed direct couple kit on 1HP and 3HP RHX operators NOTE Total door weight and not the squar...

Страница 11: ...HX S 3 ROLLING STEEL FOH TOH OPMKRSHX3HP S Figure 1 WELD PLATE ATTACHMENT 9 P N 110010 0001 S P N 110010 0001 S WELD TO HEADPLATE WELD TO HEADPLATE A MIN 2 1 4 X 1 WELD 1 4 MIN 2 1 4 X 1 WELD DIM BEAD...

Страница 12: ...not tighten set screw at this time 5 Attach door sprocket to door shaft Align keyway and insert key Do not tighten set screws at this time 6 Assemble chain using chain master link 7 Place assembled ch...

Страница 13: ...NOT tighten set screw yet 7 Attach door sprocket to door shaft Align keyway and insert key DO NOT tighten set screw yet 8 Assemble chain using master link 9 With mounting bolts nuts loosened shift th...

Страница 14: ...ver door and operator sprockets 8 Lift or lower the operator as needed to tension drive chain 9 Secure operator to wall You MUST use the LOCK DOWN HOLES at least 2 to prevent the unit from becoming mi...

Страница 15: ...ental Instruction Included with Direct Couple Kit SIDEMOUNT 14 RPM DIRECT COUPLE SIDEMOUNT 26 RPM DIRECT COUPLE Figure 8 Section 4 Installation Hoist HP REQUIRED MOUNTING KIT PART NUMBER 1 2 1 DIRECT...

Страница 16: ...VERTICAL OPMKCMVHX S 1 2 1 CENTER MOUNT HORIZONTAL OPMKCMHHX S 3 CENTER MOUNT VERTICAL OPMKCMVHX3HP S 3 CENTER MOUNT HORIZONTAL OPMKCMHHX3HP S SUPPORT REQUIRED NOT PROVIDED SUPPORT REQUIRED NOT PROVID...

Страница 17: ...2 Slide the chain guard 3 and handwheel 4 off of hoist shaft 3 Slide all onto opposite side in order shown and tighten set screws Handwheel Chain and Keeper 1 Route the hand chain through the chain g...

Страница 18: ...or proper clutch action If clutch starts to slip after working properly for some time check manual operation of door before adjusting clutch Door may not be operating freely or counter balance spring...

Страница 19: ...P Kit Part Number 1 2 1 Sidemount Trolley Kit OPAKSMTHX S 1 2 1 Dual Trolley Kit OPAKDTHX S Sidemount Trolley utilizes a HOIST operator in combination with a Sidemount Trolley Kit The Model RHX Trolle...

Страница 20: ...and locknuts provided Fig 3 CAUTION Verify that bolts are properly seated in track Failure to seat bolts can cause carriage to bind in door track UNDER 12 12 TO 16 16 TO 20 20 TO 24 2 3 4 5 NOTE Chain...

Страница 21: ...k and feed it through an idler sleeve and the idler pulley followed by the second sleeve Place flat washer 7 16 x 1 1 4 over end of idler pin Secure idler pin using cotter pin Fig 5 NOTE The end of th...

Страница 22: ...ing a master link 10 Insert the Adjusting Bolt through the hole in the Carriage and place the tensioning spring flat washer and adjusting nut onto the bolt Detail A Fig 6 11 Tighten Chain so that it w...

Страница 23: ...wbar to header If woodwork or other suitable material is not already in place securely affix a 2 x 6 block of wood or metal plate as shown in Fig 7 3 Center the block plate on the header 4 Mark the do...

Страница 24: ...point of door travel 7 Raise the door end idler pulley of the drawbar while resting the operator on the floor or other desired material 8 Position the header bracket on the centerline with its bottom...

Страница 25: ...bracket using the two 2 track bolts 1 4 20 x 9 16 and two 2 locknuts 3 Secure the operator in position by installing steel angles not provided between the ceiling superstructure and the operator power...

Страница 26: ...e door manufacturer 4 Use two 2 1 4 20 X 1 bolts and nuts to attach the door arms together SPRING BOX Attach to door using 1 4 20 x 2 1 4 carriage bolts w nuts or as recommended by door manufacturer D...

Страница 27: ...se door without clutch slippage NOTE Periodically check the system for proper clutch action If clutch starts to slip after working properly for some time check manual operation of door before adjustin...

Страница 28: ...ghten set screws 8 Reinstall cover Some installations may require the reversal of the Limit Switch Assembly box to facilitate installation Limit Switch Box Reversal Hoist Models Only Section 4 Install...

Страница 29: ...d Limit Interlock Wires Sealed Conduit Fittings NOT Included Motor Wiring Line Input Wiring Safety Wiring Control Station Included Conduit Not Included Junction Box NOT Included Control Panel inside e...

Страница 30: ...ings are identical to the job site line voltage ratings Input power wiring must be properly sized for the operators amperage rating located on the nameplate To reduce the risk of electric shock make s...

Страница 31: ...11 10 9 8 7 6 5 4 3 2 1 MOTOR Motor Junction Box Line 1 Line 2 GND Main Enclosure Panel SEE NOTE For quick reference Write in your wire color here 115 VAC Single Phase Motor Wiring FACTORY PROVIDED J...

Страница 32: ...lor here J 2 1 3 J 17 16 18 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 MOTOR Motor Junction Box Line 1 Line 2 GND Line 3 6 9 5 8 4 7 Main Enclosure Panel SEE NOTE For quick reference Write in your wire color...

Страница 33: ...Included Conduit Not Included Junction Box NOT Included See Typical Installation diagram at the front of this manual TYPICAL INSTALLATION INTRINSICALLY SAFE WIRING TABLE WHITE ORANGE N C OPEN LIMIT S...

Страница 34: ...is far enough from the door or positioned such that the user is prevented from coming in contact with the door while operating controls Attach the Warning placard adjacent to the Wall Control Fig 3 A...

Страница 35: ...ectrical operation when the pass through door is open 2 The Switches must be set in the field 3 An OPEN circuit must be provided to pre vent electrical operation Interlock Switches Pass door interlock...

Страница 36: ...m switch using wire nuts or other suitable wire connectors 7 Manually Operate the door to make certain cord is free to travel and does not become snared during door opening or closing WARNING Actuatin...

Страница 37: ...ck wires with suitable wire nuts Hoist Models Only Not polarity sensitive Limit Switch Hoist Interlock Wiring Section 5 Intrinsically Safe Wiring Hoist Interlock Cable WHT VIO VIO HOIST INTERLOCK NOTE...

Страница 38: ...TO CLOSE CONFIGURATION OPTION SWITCHES 8 7 6 5 4 3 2 1 OFF ON SW401 ERROR CYCLE COUNT CLOSE LIMIT OPEN LIMIT MRT CLEAR RUNNING TLC CONFIGURATION OPTION SWITCHES SW401 SWITCH POSITION SWITCH ON OFF 1...

Страница 39: ...en until either on board OPEN LED or CLOSE LED turns on IF THE CLOSE LED TURNS ON IMMEDIATELY RELEASE THE OPEN KEY as the limit orientation is not correct and proceed to Step 4 If the motor stops on i...

Страница 40: ...limit cam away from activation ramp of switch blade 3 Run door to desired open position 4 Rotate cam until limit is activated You will hear and feel the limit switch click Tighten course adjust set s...

Страница 41: ...AVERTISSEMENT La fonction de d passement de limite annulera les dispositifs de renversement externes y compris les cellules photo lectriques et des syst mes de d tection ou d inversion aux bords En c...

Страница 42: ...if you release the CLOSE key prior to the door reaching its travel limit the door will reverse direction Setting Open and Close Modes Momentary vs Constant Contact WARNING Before momentary contact co...

Страница 43: ...Phase 3 Phase OVERRUN TIMER TIMER TO CLOSE CONFIGURATION OPTION SWITCHES 8 7 6 5 4 3 2 1 OFF ON SW401 ERROR CYCLE COUNT CLOSE LIMIT OPEN LIMIT MRT CLEAR RUNNING TLC SWITCH O 1 2 3 4 5 6 7 8 Momenta Mo...

Страница 44: ...PEN limit This will re start the Timer to Close cycle The Timer to Close feature will make three attempts to move the door to its CLOSE limit If it is unable to do so the Timer to Close cycle is termi...

Страница 45: ...e Count LED will go on solid for 1 second and then go out to indicate the cycle count display has been terminated The CYC CNT Key may be released at this point MRT Clear status indicator If the MRT CL...

Страница 46: ...Error LED is turned off and normal operation resumes If the safety edge has been activated causing the door to reverse the Error LED will display Error Code 2 as soon as the reversal is started The L...

Страница 47: ...tenance items to be completed by a trained service representative SERVICE ITEM MONTHLY EVERY 6 MO OR 5 000 CYCLES EVERY 12 MO OR 10 000 CYCLES EVERY 36 MO OR 30 000 CYCLES MANUAL OPERATION OF DOOR EDG...

Страница 48: ...ER LIMIT RHXH 2 6 086565 1031 CHAIN RLR 25 X 92P LOOP 1 7 107803 0001 SPRKT 25T 1 4P 1 38 HUB 1 8 111537 0001 SPROCKET 25 1 4P 38T 1 9 112427 0001 LIMIT BOX 1 10 112337 0001 INTERLOCK SWITCH ASSY 1 11...

Страница 49: ...LH 1 6 112676 0109 CHAIN RLR 25 X 109P LOOP 1 7 107803 0001 SPRKT 25T 1 4P 1 38 HUB 1 8 111537 0002 SPROCKET 25 1 4P 38T 1 9 112427 0001 LIMIT BOX 1 10 112337 0001 INTERLOCK SWITCH ASSY 1 11 112498 0...

Страница 50: ...SCH KNRLD 1 4 20 2 11 086649 0029 WASHER THRUST 64 1 12 110313 0010 PIN SPRING 250 DIA X 2 0 2 8 9 1 2 3 4 10 11 12 5 6 7 5 5 6 Item Part Number Description QTY A 111860 0001 Shaft Assembly Hoist RHX...

Страница 51: ...HAIN 41 X 59P NO LOOP 1 4 111583 0001 CLUTCH ASSY RHXT 1 5 086565 1022 CHAIN RLR 25 X 56P LOOP 1 6 080884 0003 LINK CONN 41 CH 1 7 112427 0001 LIMIT BOX 1 8 112429 0001 BRACKET LIMIT BOX 1 9 107803 00...

Страница 52: ...FT 75 DIA OUTPUT EXPF 1 2 110695 0001 BEARING 750 ID 2 3 110819 0003 WASHER 770 ID 2 4 111382 0001 RING RTNG HIGH GRIP STRENGTH 1 5 110818 0004 WASHER WAVE SPRING 780 ID 1 6 110313 0004 PIN SPRING 250...

Страница 53: ...TTER 111078 0001 WASHER PLAIN STEEL 080401 0616 11 12 2 2 2 3 4 4 4 2 080302 3240 111178 0001 13 IDLER PULLEY W BUSHING 1 3 Carriage Door Arms Parts Breakdown 2 2 1 7 6 4 3 5 Item Part Number Descript...

Страница 54: ...2505 0002 SOCKET DPST 3 3 6 112505 0001 SOCKET DPDT 1 1 7 112506 0001 RELAY G2R 1 S AC24 2 3 8 112506 0003 RELAY G2R 1 S AC120 1 9 112506 0002 RELAY G2R 2 S AC24 1 1 10 112500 0001 RECTIFIER BRIDGE 1...

Страница 55: ...OUNT VERTICAL OPMKWMHX S 1 2 1 Mounting Kit Wall Mount RHX OPMKWMHX3HP S 3 Mounting Kit Wall Mount RHX ROLLING STEEL Match RHX Hoist with Rolling Steel Mounting Kit Below MOUNTING KITS BRACKETS ROLLIN...

Страница 56: ...ear and tear or acts of God or any other cause beyond the reasonable control of Seller THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMI...

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