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Maintenance 

 

900-0230-01-00 Rev A 

19 

Periodic Evaluation 

Upon replacement of a battery (or string), all interconnect hardware should be replaced at  
the same time. 

To keep track of performance and identify batteries that may be approaching the end of  
their life, perform the following tests during on a quarterly basis following commissioning  
(see page 13).  Tests must be made with a high-quality digital meter.  Voltages must be 
measured directly on battery terminals, not on other conductors.  All connections must be 
cleaned, re-tightened, and re-torqued before testing.  If a battery fails any test, it may be 
defective.  If this occurs under the conditions of the warranty, the battery will be replaced 
according to the terms of the warranty.   

Bring the batteries to a full state of charge before performing either of the following tests. 

24-Hour Open-Circuit Test  

Remove all battery connections, then allow the battery to rest in this state for 24 hours.   
Test the battery voltage, compensating for temperature.  The EnergyCell PLR should measure 
12.8 Vdc.  A battery below 12.6 Vdc has lost capacity and may need to be replaced. 

Monthly Battery Inspection 

o  General appearance and cleanliness of battery, battery rack and battery area.   

  Inspect for contamination by dust.   

  Inspect for loose or corroded connections.   

  If necessary, isolate the string/battery and clean with a damp soft cloth.  Do not use solvents or 

scouring powders to clean the batteries. 

o  Cracks in cell containers or leakage of electrolyte. 

o  Any evidence of corrosion at cell terminals, connectors or racks. 

o  Ambient temperature and condition of ventilation equipment. 

o  Current and voltage during charge cycle.  Measure individual battery voltages at the battery terminal.  

The measurements should be within 5% of the average. 

o  Voltage at end of charge cycle.  Measure individual battery voltages at the battery terminal.   

The measurements should be within 5% of the average.  

o  End of discharge voltage measured at the battery. Measure individual battery voltages at the battery 

terminal.  The measurements should be within 5% of the average.  

o  Record findings clearly.  List the dates for all entries. 

NOTE

:  The batteries should be equalized on a monthly basis as noted on page 14. 

Quarterly Battery Inspection 

This should include the monthly observations, plus: 

o  End of charge voltage of every cell and battery terminal voltage measured at battery. 

o  End of discharge voltage of every cell and battery terminal voltage measured at battery. 

o  Temperature of electrolyte in representative cell(s), typically one cell/tier distributed throughout  

the battery. 

o  Record findings clearly.  List the dates for all entries. 

Содержание EnergyCell 200PLR

Страница 1: ...EnergyCell PLR Series Owner s Manual...

Страница 2: ...ROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION b ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE WHETHER DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH I...

Страница 3: ...ratures 6 Self Discharge 7 Storing EnergyCell PLR Batteries 7 Capacity 7 State of Charge 8 System Layout 8 Battery Configurations 9 DC Wiring 11 Commissioning 13 Charging 13 Bulk Stage 13 Absorption S...

Страница 4: ...e batteries Always use insulated tools Avoid dropping tools onto batteries or other electrical parts Keep plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes Wear...

Страница 5: ...y to identify any potential safety risks before proceeding The owner must be familiar with all the features and functions of this battery before proceeding Failure to install or use this battery as in...

Страница 6: ...cluding temperature deratings and any other code concerns Storage and Environment Requirements Temperatures o To achieve maximum life of EnergyCell PLR batteries it is recommended not to operate them...

Страница 7: ...stored up to 48 months at 50 F 10 C without a charge Stored batteries should be checked for open circuit voltage at intervals Any time the battery voltage is less than 2 10 Vpc volts per cell this equ...

Страница 8: ...in emergency backup systems However the best practice is to avoid discharging below 50 If operated in a range with consistent charge and discharge to 50 DoD or above the EnergyCell will typically have...

Страница 9: ...s will cause severe stress and shorten the life of all batteries All batteries in a string should be replaced at the same time Batteries are placed in parallel positive to positive negative to negativ...

Страница 10: ...24 Vdc twice the nominal voltage They also have double the amp hour capacity of a single battery Two parallel strings of four batteries in series have a nominal voltage of 48 Vdc at double the amp hou...

Страница 11: ...hardware in the order illustrated The lug or interconnect should be the first item installed It should make solid contact with the mounting surface Do not install hardware in a different order than sh...

Страница 12: ...cess as appropriate for batteries 2 3 and any others in the string Connect the proper number of batteries in series for the nominal voltage of the load 6 If multiple series strings will be used repeat...

Страница 13: ...mum current limit see Table 3 on page 21 which should not be exceeded At excessive current rates the battery s efficiency of conversion becomes less and it may not become completely charged The batter...

Страница 14: ...usively the absorption time it produces may not always be accurate The best way to accurately charge batteries is to use the FLEXnet DC or an equivalent battery monitor and the Charge Termination Cont...

Страница 15: ...more easily However it will not deliver all the required current and the battery will tend to be undercharged Conversely when the battery is warmer than room temperature its internal resistance goes...

Страница 16: ...way can result from high ambient temperatures charging at higher voltages over extended time incorrect temperature compensation or shorted cells When the buildup of internal heat exceeds the rate of c...

Страница 17: ...abuse Replace battery as necessary Heat damage or melted grease at terminals Loose or dirty cable connections Check and clean all connections Physical damage on terminals may require the battery to b...

Страница 18: ...EnergyCell Batteries 18 900 0230 01 00 Rev A This page intentionally left blank...

Страница 19: ...pect for contamination by dust Inspect for loose or corroded connections If necessary isolate the string battery and clean with a damp soft cloth Do not use solvents or scouring powders to clean the b...

Страница 20: ...ection This should include the monthly and quarterly observations plus o Inter cell inter unit connection integrity o Retighten terminals to specified torque values See Table 2 on page 21 for specific...

Страница 21: ...tial Torque 44 4 in lb 5 0 5 Nm Weight 132 3 lb 59 9 kg Dimensions H x D x W 12 46 22 87 4 92 31 65 x 58 09 x 12 5 cm Warranty 3 year full replacement Accessories Ships with interconnect bars terminal...

Страница 22: ...EnergyCell Batteries 22 900 0230 01 00 Rev A NOTES...

Страница 23: ...Specifications 900 0230 01 00 Rev A 23 This page intentionally left blank...

Страница 24: ...Masters of the Off Grid First Choice for the New Grid Corporate Headquarters 17825 59th Avenue N E Suite B Arlington WA 98223 USA European Office Hansastrasse 8 D 91126 Schwabach Germany...

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