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Installation and Operation 

 

900-0230-01-00 Rev A 

Self-Discharge 

All EnergyCell batteries will discharge over time once charged, even in storage.  Higher storage 
temperatures increase the rate of self-discharge.  The EnergyCell PLR has a longer shelf life 
than other VRLA batteries.  At room temperature (77°F or 25°C), the EnergyCell PLR has a 
shelf life of 18 months before self-discharging to unacceptable levels.  Figure 2 shows the rate 
of EnergyCell PLR self-discharge at various temperatures. 

Fully charged, the natural (“rest”) 
voltage of all EnergyCell batteries is 
approximately 12.8 Vdc.  A battery 
should have a freshening charge (see 
page 14) if its rest voltage is below 
12.5 Vdc per battery (2.08 Vdc per cell).  
A battery should not be used if its rest 
voltage is 12.0 Vdc or lower upon 
delivery.  Contact the vendor upon 
receiving a battery in this state. 

No EnergyCell should 

ever

 be 

permitted to self-discharge below  
70% state of charge (SoC).  Such a 
condition is highly detrimental and  
will shorten battery life.  (This situation is  
not the same as discharging to 70% SoC  
or lower under load.  See page 8.) 

Storing EnergyCell PLR Batteries 

The EnergyCell PLR must be kept in storage no longer than the shelf life in Figure 2 for a 
particular temperature.  At the end of this time it must be given a freshening charge.  That is, a 
battery stored at 104°F (40°C) should be stored no longer than six months, while it can be 
stored up to 48 months at 50°F (10°C) without a charge.   

Stored batteries should be checked for open-circuit voltage at intervals.  Any time the battery 
voltage is less than 2.10 Vpc (volts per cell; this equates to 12.6 volts per battery), it should be 
given a freshening charge regardless of the storage time.   

At 104°F (40°C), the EnergyCell PLR voltage should be checked every 2 months.  At 86°F 
(30°C), the interval is 3 months.   At 77° to 68°F (25° to 20°C) the interval is 4 months.  At 
temperatures lower than 59°F (15°C), the voltage only needs to be checked every 6 months.  

Capacity  

Battery capacity is given in ampere-hours (amp-hours).  This is a current draw which is 
multiplied by the duration of current flow.  A draw of 

X

 amperes for 

Y

 hours equals an 

accumulation of 

XY

 amp-hours. 

Because the battery’s chemical reaction constantly releases energy, its level of depletion is not 
always obvious.  Smaller loads will deplete the batteries less than larger loads.  This effectively 
means that the battery has more capacity under lighter loads.   

For example, if the EnergyCell 200PLR is discharged at the 20-hour rate to a voltage of 1.75 
Vpc (a load expected to effectively drain 100% of its capacity in 20 hours), it will be measured to 
have 203.8 amp-hours.  However, at the 4-hour rate, a heavier load, only 177 amp-hours will be 
measured.  For discharge rates and amp-hours, see Table 4 on page 21.   

Figure 2 

EnergyCell PLR Shelf Life 

  0 

12 

18 

24 

30 

36 

42 

48 

Months

 

2.17

2.16

2.15

2.14

2.13

2.12

2.11

2.10

Rest Vol

ts p

er c

ell (Vpc

Appro

xima
te  
%

 

State 

of C

harge

 

100

96

91

87

83

79

74

70

40°C

104°F

30°C    
86°F

 

25°C     
77°F

 

20°C          
68°F

 

10°C

 

50°F

 

Содержание EnergyCell 200PLR

Страница 1: ...EnergyCell PLR Series Owner s Manual...

Страница 2: ...ROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION b ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE WHETHER DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH I...

Страница 3: ...ratures 6 Self Discharge 7 Storing EnergyCell PLR Batteries 7 Capacity 7 State of Charge 8 System Layout 8 Battery Configurations 9 DC Wiring 11 Commissioning 13 Charging 13 Bulk Stage 13 Absorption S...

Страница 4: ...e batteries Always use insulated tools Avoid dropping tools onto batteries or other electrical parts Keep plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes Wear...

Страница 5: ...y to identify any potential safety risks before proceeding The owner must be familiar with all the features and functions of this battery before proceeding Failure to install or use this battery as in...

Страница 6: ...cluding temperature deratings and any other code concerns Storage and Environment Requirements Temperatures o To achieve maximum life of EnergyCell PLR batteries it is recommended not to operate them...

Страница 7: ...stored up to 48 months at 50 F 10 C without a charge Stored batteries should be checked for open circuit voltage at intervals Any time the battery voltage is less than 2 10 Vpc volts per cell this equ...

Страница 8: ...in emergency backup systems However the best practice is to avoid discharging below 50 If operated in a range with consistent charge and discharge to 50 DoD or above the EnergyCell will typically have...

Страница 9: ...s will cause severe stress and shorten the life of all batteries All batteries in a string should be replaced at the same time Batteries are placed in parallel positive to positive negative to negativ...

Страница 10: ...24 Vdc twice the nominal voltage They also have double the amp hour capacity of a single battery Two parallel strings of four batteries in series have a nominal voltage of 48 Vdc at double the amp hou...

Страница 11: ...hardware in the order illustrated The lug or interconnect should be the first item installed It should make solid contact with the mounting surface Do not install hardware in a different order than sh...

Страница 12: ...cess as appropriate for batteries 2 3 and any others in the string Connect the proper number of batteries in series for the nominal voltage of the load 6 If multiple series strings will be used repeat...

Страница 13: ...mum current limit see Table 3 on page 21 which should not be exceeded At excessive current rates the battery s efficiency of conversion becomes less and it may not become completely charged The batter...

Страница 14: ...usively the absorption time it produces may not always be accurate The best way to accurately charge batteries is to use the FLEXnet DC or an equivalent battery monitor and the Charge Termination Cont...

Страница 15: ...more easily However it will not deliver all the required current and the battery will tend to be undercharged Conversely when the battery is warmer than room temperature its internal resistance goes...

Страница 16: ...way can result from high ambient temperatures charging at higher voltages over extended time incorrect temperature compensation or shorted cells When the buildup of internal heat exceeds the rate of c...

Страница 17: ...abuse Replace battery as necessary Heat damage or melted grease at terminals Loose or dirty cable connections Check and clean all connections Physical damage on terminals may require the battery to b...

Страница 18: ...EnergyCell Batteries 18 900 0230 01 00 Rev A This page intentionally left blank...

Страница 19: ...pect for contamination by dust Inspect for loose or corroded connections If necessary isolate the string battery and clean with a damp soft cloth Do not use solvents or scouring powders to clean the b...

Страница 20: ...ection This should include the monthly and quarterly observations plus o Inter cell inter unit connection integrity o Retighten terminals to specified torque values See Table 2 on page 21 for specific...

Страница 21: ...tial Torque 44 4 in lb 5 0 5 Nm Weight 132 3 lb 59 9 kg Dimensions H x D x W 12 46 22 87 4 92 31 65 x 58 09 x 12 5 cm Warranty 3 year full replacement Accessories Ships with interconnect bars terminal...

Страница 22: ...EnergyCell Batteries 22 900 0230 01 00 Rev A NOTES...

Страница 23: ...Specifications 900 0230 01 00 Rev A 23 This page intentionally left blank...

Страница 24: ...Masters of the Off Grid First Choice for the New Grid Corporate Headquarters 17825 59th Avenue N E Suite B Arlington WA 98223 USA European Office Hansastrasse 8 D 91126 Schwabach Germany...

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