Oshkosh IMT Tirehand TH10K135 Скачать руководство пользователя страница 23 | Manualshive

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In This Chapter

Operator Training ..................................................................... 21
Tirehand Intended Use and Identification ................................. 22
TH10K135 Component Identification ........................................ 22
Tirehand Equipment Inspection ................................................ 23
Work Station Positioning .......................................................... 23
Tirehand Controls ..................................................................... 24
Tirehand Fallback Arms ............................................................ 25
Tirehand Task Performance ..................................................... 26
Tirehand Operating Restrictions ............................................... 28
Tirehand Electrical Safety ......................................................... 29
Tirehand Warnings ................................................................... 30

Operator Training

Prior to operating the Tirehand, read and follow the manual and all warning and safety decals.

The Tirehand is designed for operator simplicity. Prior to operating this unit, the operator should
become thoroughly familiar with the controls, operating procedures, and safety precautions.

C

H A P T E R

4

Operation

Courtesy of Crane.Market

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Содержание IMT Tirehand TH10K135

Страница 1: ...14 Iowa Mold Tooling Co Inc All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying...

Страница 2: ...Courtesy of Crane Market...

Страница 3: ...or Training 21 Tirehand Intended Use and Identification 22 TH10K135 Component Identification 22 Tirehand Equipment Inspection 23 Work Station Positioning 23 Tirehand Controls 24 Tirehand Fallback Arms...

Страница 4: ...ift 40724910 58 Cylinder 51724564 59 Cylinder 51724567 60 Cylinder 3B282930 61 Cylinder 3B340820 62 Camera Kit Dual 40724922 63 Hydraulic Kit w Valve Bank 91724926 64 Valvebank 73734735 65 Valvebank S...

Страница 5: ...information 20130711 Chapter 8 Added camera option information per engineering 20131003 73734735 77441524 77441525 Added per engineering mark up 20131010 Chapter 8 9 Added Radio Remote chapter 8 Chap...

Страница 6: ...Courtesy of Crane Market...

Страница 7: ...The equipment owner and or designated employee is responsible for informing all operators maintenance personnel and others involved in equipment operation about the safe operation and maintenance of t...

Страница 8: ...aw the attention of personnel They are NOTEs CAUTIONs and WARNINGs and DANGERs and are defined as follows NOTE A NOTE is used to either convey additional information or to provide further emphasis for...

Страница 9: ...In This Chapter General Specifications 8 Dimensional Drawing Forklift Mounting 9 Dimensional Drawing Loader Mounting 10 Capacity Chart 11 C H A P T E R 2 TH10K135 Specifications Courtesy of Crane Mark...

Страница 10: ...U S GPM 45 4 liters min 2500 3000 PSI 57 liters min 172 4 bar COUNTERWEIGHT NEEDED As required for stabilization STANDARD FEATURES Hydraulic fallback protection Rim flange hardware on pads Forklift or...

Страница 11: ...klift Mounting Dimensions in inches mm 52 89 2260 135 73 1854 1320 3430 70 CG 1780 with 8750 lb 3970 kg rim 133 3380 between pads tirehand and 10 000 lb 4536 kg tire 99 2515 from mounting surface to c...

Страница 12: ...Mounting Dimensions in inches mm 52 89 2260 135 73 1854 1320 3430 72 CG 1830 with 9750 lb 4425 kg rim 133 3380 between pads tirehand and 10 000 lb 4536 kg tire 105 2667 from mounting surface to center...

Страница 13: ...Chapter 2 TH10K135 Specifications 11 Capacity Chart CAPACITY CHART MAXIMUM CAPACITY 10 000 LB 4536 KG CLAMPING SPAN 70399032 Courtesy of Crane Market...

Страница 14: ...Courtesy of Crane Market...

Страница 15: ...Installation Introduction 14 Typical Tirehand Hydraulic Installation 15 Loader Installation 16 Lift Truck Installation 17 Bulkhead Installation 18 Valvebank Installation 19 C H A P T E R 3 Installati...

Страница 16: ...s are used on forklifts Valvebank hydraulic installation when the valvebank is part of the tirehand rather than the loader or forklift The forklift or loader must be equipped with a pressure line and...

Страница 17: ...luid at 2500 3000 PSI 172 4 206 8 bar Some of the components shown on the typical hydraulic installation drawing including the flow dividers reservoir filter pump and drain are not provided by IMT but...

Страница 18: ...r cable to 12 volt power The green wire connects to 12V positive the black wire to the coil on the flow divider and the white wire to ground 6 Route the control cable to the tirehand and connect 7 Che...

Страница 19: ...the 3 wire power cable to 12 volt power The green wire connects to 12V positive the black wire to the coil on the flow divider and the white wire to ground 6 Route the control cable to the Tirehand an...

Страница 20: ...uired hydraulic fluid flow at the correct pressure per the tirehand specifications See the bulkhead plate drawing 60118044 in the parts manual for connection information 2 Check lubrication points for...

Страница 21: ...installation 2 Check lubrication points for adequate lubrication 3 Operate the forklift or loader to check for vertical obstructions Add stop blocks if needed to prevent the Tirehand from contacting...

Страница 22: ...Courtesy of Crane Market...

Страница 23: ...formance 26 Tirehand Operating Restrictions 28 Tirehand Electrical Safety 29 Tirehand Warnings 30 Operator Training Prior to operating the Tirehand read and follow the manual and all warning and safet...

Страница 24: ...dentification placard as shown below fastened to the body assembly When ordering parts communicating warranty information or referring to the unit in any way always include the assigned model and seri...

Страница 25: ...formation and abrasion CONTROL VALVES Check for leaks cracks and slow return to neutral CARRIER VEHICLE Follow all inspection procedures provided by the carrier vehicle manufacturer In addition the ti...

Страница 26: ...activate the fallback arms prior to lifting a tire 3 Use the desired function to manipulate the tire See Tirehand Task Performance on page 26 for task performance instructions 4 To release a clamped t...

Страница 27: ...en rotating the tire The hydraulic assembly for the fallback arms includes a holding valve to prevent the fallback arm from being forced open in case of an unexpected force from the tire or another ob...

Страница 28: ...ce the carrier vehicle and center the clamp pads on the tire Clamp tire securely 4 Remove tire and rim hardware if needed Following tire and rim manufacturer instructions carefully remove the tire and...

Страница 29: ...transport tire in this position Rotate the pads so that the tire is in a horizontal position parallel to the ground before transporting It is the operator s responsibility to position the tire and tir...

Страница 30: ...arrier vehicle Raise the loader or forklift so the tire is elevated correctly When the tire is in position and secured properly per the tire rim and vehicle manufacturer recommendations release the ti...

Страница 31: ...one arm of the Tirehand for bead breaking will void the warranty of the Tirehand NEVER use one arm of the Tirehand to break beads A bead breaker must be used to separate the tire from the rim It is a...

Страница 32: ...OR SERIOUS INJURY ALWAYS use this unit for removing transporting replacing and storage stacking of tires specified ALWAYS use this unit as a tire handling device ONLY ALWAYS keep load in position low...

Страница 33: ...ER transport a tire rotated more than 30 off the horizontal plane FOR EXAMPLE Do not transport in a vertical plane NEVER use the unit for any jacking pulling or dragging operation involving an object...

Страница 34: ...Courtesy of Crane Market...

Страница 35: ...lubricants used location of lubrication points and frequency of lubrication Information concerning the lubrication requirements of the truck chassis is not included Refer to the appropriate truck man...

Страница 36: ...d retract the affected cylinder several times At the end of the stroke hold the valve open for a few seconds Repeat this procedure until operation is smooth and continuous Hydraulic System Whenever di...

Страница 37: ...s dents or bends 2 Check cylinder holding valves 3 Check cylinders for leaks 4 Check both internal and external clamping arm bearings for wear and lubrication 5 Check operating timing Both clamping ar...

Страница 38: ...oir 3 Check all hoses for damage CARRIER BOOM AND CYLINDERS 1 Check for structural defects such as dents bends and weld cracks 2 Check all pins and their retainers 3 Check cylinder rods for damage and...

Страница 39: ...and bottom gear bearing bolts See Torque Data Chart ELECTRICAL Check remote controls auxiliary lighting etc for proper function Check for deterioration dirt and moisture HYDRAULIC FLUID RESERVOIR Chec...

Страница 40: ...Courtesy of Crane Market...

Страница 41: ...42 Tirehand Hydraulic Motors 43 Tirehand Relief Valve Adjustment 43 Tirehand Bearings 44 Turntable Bearing Thread Tightening Sequence 46 Turntable Bearing Inspection 47 Thread Torque Chart English 48...

Страница 42: ...s Dirty filter Inoperative valve spools Obstructed cylinder holding valve Rotation control slowed or erratic Internal port orifices are clogged Rotation gears are locked or damaged Arms and pads drift...

Страница 43: ...upport the hand assembly Remove the two smaller hand arm pins by removing the 3 4 10 cap screws securing the pins Drive out the pins 9 Lift the hand assembly away and place on a clean surface Keep dir...

Страница 44: ...e pin and install the machinery bushing and retaining ring 2 Connect the hydraulic hoses to the cylinder port 3 Extend and retract the cylinder until the rod end pin boss lines up with the holes in th...

Страница 45: ...e 5 times in both directions and check for leaks 5 With all cylinders retracted check the fluid level in the reservoir and fill if necessary Tirehand Relief Valve Adjustment The hydraulic system is de...

Страница 46: ...earing To install the gear bearing 1 Position the gear bearing and torque the mounting bolts see Torque Table 2 Install the grease fitting extension 3 Carefully position the body and clamp arms until...

Страница 47: ...bolts see Torque Table 5 Install the grease fitting extension 6 Position the pad over the gear bearing install and torque the mounting bolts see Torque Table BUSHING REMOVAL AND INSTALLATION To repla...

Страница 48: ...ring thread tightening diagram below for proper tightening torqueing sequence of the turntable bearing to the crane base and crane mast The total quantity of cap screws varies dependent on crane model...

Страница 49: ...5 of the specified torque value Continue to follow the tightening sequence EXAMPLE 75 x 265 FT LB 199 FT LB EXAMPLE METRIC 75 x 36 KG M 27 KG M 5 Using the proper sequence torque all capscrews to the...

Страница 50: ...0 1780 1 1 2 12 1 5 2195 1645 3560 2670 1 1 2 6 1 5 1950 1460 3160 2370 NOTES 1 Tightening torques provided are midrange 2 Consult bolt manufacturer s particular specifications when provided 3 Use fla...

Страница 51: ...9 1 1 2 6 1 5 270 210 438 328 NOTES 1 Tightening torques provided are midrange 2 Consult bolt manufacturer s particular specifications when provided 3 Use flat washers of equal strength 4 All torque m...

Страница 52: ...Courtesy of Crane Market...

Страница 53: ...59 Cylinder 51724567 60 Cylinder 3B282930 61 Cylinder 3B340820 62 Camera Kit Dual 40724922 63 Hydraulic Kit w Valve Bank 91724926 64 Valvebank 73734735 65 Valvebank Schematic 73734735 66 Hydraulic Kit...

Страница 54: ...DENTIFICATION Each of the major weldments on the tirehand bears a stamped part number Any time a major weldment is replaced you must specify the complete part number as stamped on the weldment The loc...

Страница 55: ...PLING GLV 12 SCH 40 1 7 72053508 ZERK NPT 12 1 8 72060092 CAP SCR 50 13X 1 25 HH GR5 Z 24 9 72063053 WASHER 50 LOCK 24 10 72063116 WASHER 75 N FLAT H ASTMF436Z 23 11 72531130 ELBOW STREET STL 12 X 90...

Страница 56: ...33 5 21 25 28 23 20 20 20 16 26 30 20 16 16 27 17 22 22 19 1 LEFT HAND RIGHT HAND HARDWARE IS CONTAINED IN KIT 91724890 NOTE INSTALL TURNTABLE BEARING WHERE GREASE ZERK IS LOCATED AT MISSING BOLT MOU...

Страница 57: ...LLBACK 2 15 60141902 GEAR GUARD 10K TIP WAS 60139294 2 16 71056264 GEAR INTMD 301 10103 1 2 17 71056265 GEAR PINION 301 10104 1 2 18 71056389 GEAR TRNTBL BRG 449 05190 1 2 19 53000700 GREASE EXT 8 00...

Страница 58: ...1 50 X 4 00 4 6 71415014 KEEPER PIN 75 8 7 3B340820 CYL 4 0 2 5 18 50S 29 12CC C 2 8 52724970 ARM WLDMT 2251B W BULKHEAD 2 9 72060206 CAP SCR 75 10X2 00 HH GR8 Z 8 10 72063051 WASHER 38 LOCK 4 11 7206...

Страница 59: ...PIN TYPE A 1 50X 2 94 2 44 4 16 72053507 ZERK STR THD 25 25 4 6 3B282930 CYL 4 0 2 0 12 00S 23 00CC 1 17 72063116 WASHER 75 N FLAT H ASTMF436Z 18 7 71415014 KEEPER PIN 38 2 18 72601468 CAP SCR 75 10X...

Страница 60: ...WLDMT 20K 1 3 60139299 PIN TYPE H 1 50X 5 25 1 4 60139300 PIN TYPE F 1 50X 9 88 1 5 71415014 KEEPER PIN 38 2 6 72060047 CAP SCR 38 16X 1 25 HH GR5 Z 2 7 72063051 WASHER 38 LOCK 2 8 72063116 WASHER 75...

Страница 61: ...2 00 ROD 1 4 7T66P400 PISTON SEAL DYNAMIC 4 00in CP 17 1 5 7T2C4040 WEAR RING PISTON 4 00 OD X 50 W 17 2 6 7T61N143 LOCK RING NYLON 1 43 17 1 7 7Q072127 ORING 1 44X 1 62X 09 70 17 1 8 7Q10P342 BACK U...

Страница 62: ...TGR DUCT IRON 1 4 60125028 HEAD 3 00 BORE X 1 50 ROD 1 5 7Q072334 O RING 2 62X 3 00X 19 70 14 1 6 7T2N4030 WEAR RING PISTON 3 00 OD X 0 50 W 14 2 7 7T61N106 LOCK RING NYLON 1 06 14 1 8 7T66P300 PISTON...

Страница 63: ...3L 1 2 5G282930 ROD 2 00 DIA X 20 12L 1 3 6I402144 PISTON 4 02 BORE X 1 44 STGR 1 4 6H040020 HEAD 4 00 BORE X 2 00 ROD 1 5 9B015930 SEAL KIT 4 02B 2 00R 1 44S OREF 6 7T66P400 PISTON SEAL DYN 4 00 1 7...

Страница 64: ...ORE X 1 44 STGR 1 5 5V152611 VALVE BLK SGL 25 GPM 75 16SAE PART OF 1 1REF 6 73054242 VALVE CBAL 25 GPM 1 7 9C162023 SEAL KIT IMT 4 00B 2 50R 1 44S 1 8 7T66P040 PISTON SEAL DYNAMIC 4 00 7 1REF 9 7T6510...

Страница 65: ...0 CAMERA MOUNT 2 3 60139306 GUARD CAMERA MNT 2 4 71414717 NUT 25 20 CHANNEL 4 5 72060004 CAP SCR 25 20X 1 00 HH GR5 Z 4 6 72060046 CAP SCR 38 16X 1 00 HH GR5 Z 8 7 72063003 WASHER 38 FLAT 8 8 72063049...

Страница 66: ...ST 1 29 72063051 LOCK WASER 38 8 10 72532792 ADAPTER M STR M JIC 8 4 2 30 72062103 NUT 38 16 HEX GR5 Z NYLOCK 4 11 72053758 ELBOW M STR M JIC 4 2 31 72063003 WASHER FLAT 38 S ANSI B27 2 Z 12 12 725335...

Страница 67: ...ehand Parts 65 Valvebank 73734735 73734735 PARTS LIST PART DESCRIPTION QTY 94392213 SEAL KIT CONNECTION BLOCK 1 94399214 SEAL KIT SEALS BETWEEN SECTIONS 1 73734727 24V COIL FOR SOLENOID 5 Courtesy of...

Страница 68: ...66 TH10K135 Manual 99905540 Valvebank Schematic 73734735 Courtesy of Crane Market...

Страница 69: ...JIC 6 8 1 10 72532792 ADAPTER M STR M JIC 8 4 2 28 51399563 HOSE FJ 50 X 54 00 8 8 1 11 72053758 ELBOW M STR M JIC 4 2 29 72063051 LOCK WASHER 38 8 12 72533594 ELBOW M STR 90 M JIC 4 6 2 30 72062103 N...

Страница 70: ...CLAMP 16 WHT WHT WHT 16 16 WHT WHT BLU WHT WHT WHT BRN WHT WHT 22 22 16 16 22 16 16 16 16 WM12S CP 1201 1062 20 0122 CAV ITY PLUG 0413 204 2005 DEUTSCH DTM06 12SB CAN HIGH GND TETHER PWR CAN LOW P RIN...

Страница 71: ...Chapter 7 Tirehand Parts 69 Courtesy of Crane Market...

Страница 72: ...70 TH10K135 Manual 99905540 Harness Tirehand Chassis Interface 77441525 Courtesy of Crane Market...

Страница 73: ...Chapter 7 Tirehand Parts 71 Harness Tirehand Radio Remote 77441525 Courtesy of Crane Market...

Страница 74: ...L GREASE WEEKLY LEFT 14 3 70391613 DECAL GREASE WEEKLY RIGHT 15 4 70392524 DECAL ROTATE CRANE WHILE GREAS 5 5 70393671 DECAL TH OPERATION WARNINGS 2 6 70393672 DECAL DANGER TH OPERATION 2 7 70399140 D...

Страница 75: ...5X 1 00 2 60030253 WEAR PAD SIDE SHIFTER TH2557B 1 60030468 SPADER INTERMEDIATE GEAR 2 60106309 GEAR DRIVE 1 875 PD X 3 75 LG 2 70034283 BEARING GAR MAX 2 50X3 00X2 00 8 70055173 BEARING GAR DX 1 50X1...

Страница 76: ...Courtesy of Crane Market...

Страница 77: ...75 For Radio Remote operation instructions features specifications and programming see the TireHandler TM Radio Remote System manual P N 99905678 Radio Remote C H A P T E R 8 Courtesy of Crane Market...

Страница 78: ...Courtesy of Crane Market...

Страница 79: ...hapter Camera Kit 40724922 78 Monitor Dual Vision 77734784 79 Camera For Dual Vision Monitor 77734785 104 Cable Coax 65 for Dual Vision Monitor 77734786 108 Camera Option C H A P T E R 9 Courtesy of C...

Страница 80: ...0 CAMERA MOUNT 2 3 60139306 GUARD CAMERA MNT 2 4 71414717 NUT 25 20 CHANNEL 4 5 72060004 CAP SCR 25 20X 1 00 HH GR5 Z 4 6 72060046 CAP SCR 38 16X 1 00 HH GR5 Z 8 7 72063003 WASHER 38 FLAT 8 8 72063049...

Страница 81: ...Chapter 9 Camera Option 79 MONITOR DUAL VISION 77734784 Courtesy of Crane Market...

Страница 82: ...80 TH10K135 Manual 99905540 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 83: ...Chapter 9 Camera Option 81 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 84: ...82 TH10K135 Manual 99905540 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 85: ...Chapter 9 Camera Option 83 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 86: ...84 TH10K135 Manual 99905540 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 87: ...Chapter 9 Camera Option 85 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 88: ...Courtesy of Crane Market...

Страница 89: ...Chapter 9 Camera Option 87 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 90: ...88 TH10K135 Manual 99905540 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 91: ...Chapter 9 Camera Option 89 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 92: ...90 TH10K135 Manual 99905540 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 93: ...Chapter 9 Camera Option 91 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 94: ...92 TH10K135 Manual 99905540 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 95: ...Chapter 9 Camera Option 93 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 96: ...94 TH10K135 Manual 99905540 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 97: ...Chapter 9 Camera Option 95 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 98: ...96 TH10K135 Manual 99905540 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 99: ...Chapter 9 Camera Option 97 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 100: ...98 TH10K135 Manual 99905540 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 101: ...Chapter 9 Camera Option 99 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 102: ...100 TH10K135 Manual 99905540 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 103: ...Chapter 9 Camera Option 101 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 104: ...102 TH10K135 Manual 99905540 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 105: ...Chapter 9 Camera Option 103 Monitor Dual Vision 77734784 Courtesy of Crane Market...

Страница 106: ...104 TH10K135 Manual 99905540 Camera For Dual Vision Monitor 77734785 Courtesy of Crane Market...

Страница 107: ...Chapter 9 Camera Option 105 Camera For Dual Vision Monitor 77734785 Courtesy of Crane Market...

Страница 108: ...106 TH10K135 Manual 99905540 Camera For Dual Vision Monitor 77734785 Courtesy of Crane Market...

Страница 109: ...Chapter 9 Camera Option 107 Camera For Dual Vision Monitor 77734785 Courtesy of Crane Market...

Страница 110: ...108 TH10K135 Manual 99905540 Cable Coax 65 for Dual Vision Monitor 77734786 Powered by TCPDF www tcpdf org Courtesy of Crane Market...

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