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IMPORTANT:  The instructions below for the 71SO 
Overfill Prevention Valve are written for the initial 
stage shutoff at 95%, but can be adjusted to shutoff 
at any desired tank capacity.  Please contact the Au-
thority Having Jurisdiction (AHJ) and review local, 
state, and national codes to determine the regulato-
ry requirements governing shut-off capacity in your 
region, as well as take into account other considera-
tions such as extreme tank tilt.  In all cases, the up-
per tube must protrude into the tank at least 6 1/2” 
to ensure that the valve can shut off flow into the 
tank completely before the top of the tank is wetted 
as per EPA requirements. 
 
HOW TO LOCATE THE POSITION OF THE 71SO AT 
95% TANK CAPACITY 

(Shut-off points can be adjusted to any capacity to 
comply with AHJ Requirements) 

 

The length of the upper tube and the placement of the 
71SO valve body determine the shut-off point.  Follow-
ing the standard instructions for the OPW 71SO will pro-
vide for initial shutoff at 95%.  In all cases, the upper 
tube length must be a minimum of 6-1/2" plus the 
length of the riser pipe.  All length measurements are in 
inches. 
 

INSTRUCTIONS 

1)  Find tank capacity (in gallons) from tank calibration 

chart provided by tank manufacturer. 

2)  Calculate 95% of capacity 

3)  Locate the 95% volume number on the tank calibra-

tion chart. 

4)  Find the dipstick number (X) which corresponds to 

the 95% tank volume.  And, find the dipstick num-
ber (Y) which corresponds to the 100% volume. 

5)  Subtract the dipstick number (X) from the tank di-

ameter (Y) to find the upper tube reference number 
(Z). 

(Y) - (X) = (Z) 

6)  Subtract 2" from (Z) to find the upper tube depth 

(C). 

 

(Z) - 2" = C 

7)  Is C less than 6-1/2"? 

 

NO

 

Upper tube length is C plus the distance from 
the top of the Face Seal Adaptor installed on 
the riser pipe to the inside, top lip of the storage 
tank (A). 

Upper Tube Length = C + (A) 
 

For testable models only, ending in “T”: 
Upper Tube Length = C + (A) – 1-1/2” 

 
YES 

Upper tube length is 6-1/2” plus the riser pipe 
measurement (A). 

 

 

 

Upper Tube Length = 6-1/2” + (A) 

 

For testable models only, ending in “T”: 
Upper Tube Length = 6-1/2” + (A) - 1-1/2” 

 
NOTE:  You must find the actual tank capacity num-
ber that correlates to the 6-1/2” + (A) depth for the 
station records.  This number may also be used for 
the purposes of calibrating an electronic tank level 
system. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Figure 1 

 
EXAMPLE 
 

1)  For an Owens-Corning Model G-3 Fiberglass® Tank 

Calibration Chart: 

Tank Capacity - 10,000 gal., nominal 9,403 gal. 

NOTE:  Use actual capacity only 

2)  95% of actual tank capacity = 0.95 x 9403 gal. = 

8933  gal. 

3)  The closest number which is less than 8933 gal. Is 

8910 gal. Choosing the closest number less than 
95% of actual capacity ensures that the initial 
shutoff will occur when the tank is no more than 
95% full. 

4)  The calibration chart reading of 8910 gal. corre-

sponds to a dipstick measurement of 82”. 

Содержание 71SO-TOOL

Страница 1: ...all not apply to any FlexWorks or VAPORSAVER product unless it is installed by an OPW attested installer and all required site and warran ty registration forms are completed and received by OPW within...

Страница 2: ...l parts have been provided Use only the parts supplied substitution of parts may cause product fail ure Failure to follow instructions may cause improper prod uct operation or premature failure which...

Страница 3: ...ve extension with 3 8 to 1 4 socket adapter WARNING Using electrically operated equipment near gasoline or gasoline vapors may result in fire or explosion causing personal injury and property damage C...

Страница 4: ...on the tank calibra tion chart 4 Find the dipstick number X which corresponds to the 95 tank volume And find the dipstick num ber Y which corresponds to the 100 volume 5 Subtract the dipstick number...

Страница 5: ...low the drain valve outlet window to the inside top lip of the storage tank Dim A See Figure 1 1A The top flange on the 71SO will rest on the Face Seal Adaptor just below the drain valve outlet and be...

Страница 6: ...it IMPORTANT Remove all chips and shavings generated in steps 3 thru 5 out of the cut end of the tube DO NOT remove chips and shavings by dumping thru valve body STEP 4 FILE THE UPPER DROP TUBE File t...

Страница 7: ...Insert the inlet tube into the upper tube until the upper tube seats against the flange on the inlet tube Ensure polypak is inserted evenly and stays in inlet tube groove SEE PAGE 8 FOR INSTRUCTIONS U...

Страница 8: ...e 71SO TOOL is in the correct position before drilling The stop is factory installed at a distance be tween 2 to 2 1 16 from the tip with the 71SO TOOL If the stop is not at the correct position it mu...

Страница 9: ...e tween 1 3 16 to 1 1 4 from the tip with the 71SO TOOLC If the stop is not at the correct position it must be fixed before drilling CAUTION If the drill stop is not in the proper loca tion failure of...

Страница 10: ...tween 1 3 16 to 1 1 4 from the tip with the 71SO TOOLCT If the stop is not at the correct position it must be fixed before drilling CAUTION If the drill stop is not in the proper loca tion failure of...

Страница 11: ...pplied with the unit Seat ing torque is 20 in lbs min to 35 in lbs max Screw head should be flush with the drop tube Do not over tight en STEP 15 DIMPLE REMAINING HOLES Remove any chips or burrs from...

Страница 12: ...k to OPW for warranty evaluation CAUTION Do not over pressurize Excess pressure can damage the valve STEP 19 CUT LOWER TUBE Measuring from the underside of the inlet tube flange mark the overall lengt...

Страница 13: ...ht and crimp ferrule with crimping tool pliers onto cable at this location Trim excess cable with wire cut ter scissors For reference from the seam where the upper tube and valve body meet to the end...

Страница 14: ...emove it STEP 23 CHECK INSTALLATION Insert the drop tube all the way into the tank until the flange and gasket seat onto the top of the Face Seal Adaptor The float will swing out into the operating po...

Страница 15: ...r threads Pipe dope should be a non hardening gasoline resistant pipe thread seal compound Install socket adaptor and torque to 3 5 ft lbs 42 in lbs minimum to 5 0 ft lbs 60 in lbs maximum After insta...

Страница 16: ...be installed STEP 26 VALVE REMOVAL The valve can be removed for tank leak testing inspec tion etc by removing the Rotatable Product Adaptor the 4 nipple and the Jack Screw Kit Reinstall per the above...

Страница 17: ...adaptor and cable assembly and ensure float and pop pet move function properly It should only require 3 to 4 of movement and less than 5 lbs of force in order to actuate the float and poppet When loo...

Страница 18: ...drop tube if flapper is in the closed position For exam ple a tank level measuring stick This will damage the valve and void the Warranty ALWAYS check flapper location before sticking the tank If flap...

Страница 19: ...met the following California specifi cations Performance Requirement Leak rate to be less than or equal to 0 17 CFH 2 0 W C Torque Specification Taptite Screws 10 24 thread cutting 20 in lbs mini mum...

Страница 20: ...for proper operation 3 Additionally the total Upper Tube Length must be at least 16 of length to include the protective bend in the tube Is C less than 6 Yes No If NO Upper Tube Length D C A If YES Up...

Страница 21: ...he tank Note If a tank bottom protector is present it may be necessary to add this thickness to dimension OPW 6111 61TP models add 0 6 B _____________ From the tank calibration chart provided by tank...

Страница 22: ...cut Subtract valve length U from distance to tank bottom B T B U _____________ Note Lower tube distance from tank bottom to top of cut must meet all AHJ local state and national codes For reference pe...

Страница 23: ...e riser pipe to the inside top lip of the storage tank A Upper Tube Length E A For testable models only ending in T Upper Tube Length E A 1 1 2 YES Upper tube length is 6 1 2 plus the riser pipe measu...

Страница 24: ...nk bottom protector is present it may be necessary to add this thickness to dimension OPW 6111 61TP models add 0 6 B _____________ From the tank calibration chart provided by tank manu facturer find t...

Страница 25: ...70 Business West Smithfield NC 27577 Customer Service 1 800 422 2525 Technical Service and Questions 1 877 OPW TECH www opwglobal com Part Number H15524PA Issue Date 06 05 2018 REV O Supercedes 02 05...

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