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13 

 

TESTABLE PROCEDURE ONLY, FOR STANDARD MOD-
ELS, PROCEED TO NEXT PAGE. 

 
STEP 1T:  INSTALL SOCKET ADAPTOR ASSY 

Put cable thru threads in inlet tube and out thru cable 
port on side of inlet tube.  Thread the socket adaptor 
assembly finger tight into the inlet tube.  Note:  the ca-
ble port on the inlet tube must be in line with the float 
as shown previously in Figure 8A. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 
 

STEP 2T:  PASS CABLE THRU FERRULE 

Pass cable thru ferrule.  Loop cable and then pass cable 
back thru ferrule.  Keep ferrule loose until cable length 
is determined in the next step.  Note:  if cable end frays 
it may be necessary to trim the cable again to pass thru 
ferrule. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 

 

 

STEP 3T:  DETERMINE CABLE LENGTH 

Run cable along upper tube and over the top plate on 
the float bracket as shown.  With the float in the down 
position (as shown in Figure 3T) align loop in cable with 
rivet and top hole in float bracket.  Use the rivet as a 
template to size the loop in the cable and pull cable 
tight and crimp ferrule with crimping tool / pliers onto 
cable at this location.  Trim excess cable with wire cut-
ter / scissors.  For reference, from the seam where the 
upper tube and valve body meet to the end of the cable 
after trimming will require approximately 3.5” of cable.  
 
 
 
 
 
 
 
 

 
 

 

 

 

STEP 4T:  ATTACH CABLE TO FLOAT BRACKET 

Ensure cable is over the float bracket.  Using the sup-
plied rivet align loop in cable with top hole in float 
bracket and pass rivet thru cable loop and float bracket 
hole.  Using rivet tool for 1/8” dia mandrel attach rivet 
and cable to the float bracket.  See last page for list of 
replacement cable parts. 
 
 
 
 
 
 
 
 
 

 
 
 

 

STEP 5T: ENSURE PROPER CABLE OPERATION 

Unthread the socket adaptor assembly from the inlet 
tube and ensure float and poppet move freely when 
socket adaptor assembly is pulled on.  It should only 
require 3” to 4” of movement in order to actuate the 
float and poppet.  Thread socket adaptor assembly fin-
ger tight into inlet tube after testing. 
 
 

 

Socket 
adaptor 
assembly 

Cable 
port 

Ferrule 

Trim 
cable 
after 
step 3T 

Loop 

1/8” mandrel 
rivet 

Figure 1T 

Figure 2T 

Cable over float bracket 

Seam 

Attach rivet to top hole 

Figure 3T 

Figure 4T 

Содержание 71SO-TOOL

Страница 1: ...all not apply to any FlexWorks or VAPORSAVER product unless it is installed by an OPW attested installer and all required site and warran ty registration forms are completed and received by OPW within...

Страница 2: ...l parts have been provided Use only the parts supplied substitution of parts may cause product fail ure Failure to follow instructions may cause improper prod uct operation or premature failure which...

Страница 3: ...ve extension with 3 8 to 1 4 socket adapter WARNING Using electrically operated equipment near gasoline or gasoline vapors may result in fire or explosion causing personal injury and property damage C...

Страница 4: ...on the tank calibra tion chart 4 Find the dipstick number X which corresponds to the 95 tank volume And find the dipstick num ber Y which corresponds to the 100 volume 5 Subtract the dipstick number...

Страница 5: ...low the drain valve outlet window to the inside top lip of the storage tank Dim A See Figure 1 1A The top flange on the 71SO will rest on the Face Seal Adaptor just below the drain valve outlet and be...

Страница 6: ...it IMPORTANT Remove all chips and shavings generated in steps 3 thru 5 out of the cut end of the tube DO NOT remove chips and shavings by dumping thru valve body STEP 4 FILE THE UPPER DROP TUBE File t...

Страница 7: ...Insert the inlet tube into the upper tube until the upper tube seats against the flange on the inlet tube Ensure polypak is inserted evenly and stays in inlet tube groove SEE PAGE 8 FOR INSTRUCTIONS U...

Страница 8: ...e 71SO TOOL is in the correct position before drilling The stop is factory installed at a distance be tween 2 to 2 1 16 from the tip with the 71SO TOOL If the stop is not at the correct position it mu...

Страница 9: ...e tween 1 3 16 to 1 1 4 from the tip with the 71SO TOOLC If the stop is not at the correct position it must be fixed before drilling CAUTION If the drill stop is not in the proper loca tion failure of...

Страница 10: ...tween 1 3 16 to 1 1 4 from the tip with the 71SO TOOLCT If the stop is not at the correct position it must be fixed before drilling CAUTION If the drill stop is not in the proper loca tion failure of...

Страница 11: ...pplied with the unit Seat ing torque is 20 in lbs min to 35 in lbs max Screw head should be flush with the drop tube Do not over tight en STEP 15 DIMPLE REMAINING HOLES Remove any chips or burrs from...

Страница 12: ...k to OPW for warranty evaluation CAUTION Do not over pressurize Excess pressure can damage the valve STEP 19 CUT LOWER TUBE Measuring from the underside of the inlet tube flange mark the overall lengt...

Страница 13: ...ht and crimp ferrule with crimping tool pliers onto cable at this location Trim excess cable with wire cut ter scissors For reference from the seam where the upper tube and valve body meet to the end...

Страница 14: ...emove it STEP 23 CHECK INSTALLATION Insert the drop tube all the way into the tank until the flange and gasket seat onto the top of the Face Seal Adaptor The float will swing out into the operating po...

Страница 15: ...r threads Pipe dope should be a non hardening gasoline resistant pipe thread seal compound Install socket adaptor and torque to 3 5 ft lbs 42 in lbs minimum to 5 0 ft lbs 60 in lbs maximum After insta...

Страница 16: ...be installed STEP 26 VALVE REMOVAL The valve can be removed for tank leak testing inspec tion etc by removing the Rotatable Product Adaptor the 4 nipple and the Jack Screw Kit Reinstall per the above...

Страница 17: ...adaptor and cable assembly and ensure float and pop pet move function properly It should only require 3 to 4 of movement and less than 5 lbs of force in order to actuate the float and poppet When loo...

Страница 18: ...drop tube if flapper is in the closed position For exam ple a tank level measuring stick This will damage the valve and void the Warranty ALWAYS check flapper location before sticking the tank If flap...

Страница 19: ...met the following California specifi cations Performance Requirement Leak rate to be less than or equal to 0 17 CFH 2 0 W C Torque Specification Taptite Screws 10 24 thread cutting 20 in lbs mini mum...

Страница 20: ...for proper operation 3 Additionally the total Upper Tube Length must be at least 16 of length to include the protective bend in the tube Is C less than 6 Yes No If NO Upper Tube Length D C A If YES Up...

Страница 21: ...he tank Note If a tank bottom protector is present it may be necessary to add this thickness to dimension OPW 6111 61TP models add 0 6 B _____________ From the tank calibration chart provided by tank...

Страница 22: ...cut Subtract valve length U from distance to tank bottom B T B U _____________ Note Lower tube distance from tank bottom to top of cut must meet all AHJ local state and national codes For reference pe...

Страница 23: ...e riser pipe to the inside top lip of the storage tank A Upper Tube Length E A For testable models only ending in T Upper Tube Length E A 1 1 2 YES Upper tube length is 6 1 2 plus the riser pipe measu...

Страница 24: ...nk bottom protector is present it may be necessary to add this thickness to dimension OPW 6111 61TP models add 0 6 B _____________ From the tank calibration chart provided by tank manu facturer find t...

Страница 25: ...70 Business West Smithfield NC 27577 Customer Service 1 800 422 2525 Technical Service and Questions 1 877 OPW TECH www opwglobal com Part Number H15524PA Issue Date 06 05 2018 REV O Supercedes 02 05...

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