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SNAP PAC R-Series Controller User’s Guide

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The Control Side of the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Controlling the System   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  17
Using Data for Peer-to-Peer Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  18
Communicating with Enterprise Systems and Third-Party Software   . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19
The Complete System   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  20

Networking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Connecting the Controller Directly to a PC or Master Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Crossover Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Attaching the Controller to an Existing Ethernet Network  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23
Segmenting the Control Network  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23
Using the Controller in an Independent Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24
Communicating with the System via Modem  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24
Using the Controller in a Wireless LAN  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24
Network Architecture Diagrams  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25

Basic Control Network   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25
Network Segmenting: Wired and Wireless Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  26
Network Segmenting: Ethernet Connections to Host and I/O Units  . . . . . . . . . . . . . . . . . . . . . . . .  27
Ethernet Link Redundancy  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28

Specifications, Connectors, and Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Specifications for SNAP-PAC-R1 and -R2 Controllers  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  29
Connectors and LEDs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  30
Connectors and LEDs—Wired+Wireless Models  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  31
Dimensions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  32

Dimensions for Wired+Wireless Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Information on Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Digital Point Features  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  33
Analog Point Features  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  34
Serial Communication  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  35
PID Loops  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  35
Additional Features  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  36

SNAP-PAC-R1 and -R2 Comparison Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Chapter 4: Maintenance and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Maintaining the SNAP PAC R-Series Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Backup Battery  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  39
Changing the Controller’s IP Address  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  39
Loading New Firmware  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  40
Setting Time and Date  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  40
Resetting the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  40
Using the MicroSD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  41

Card Type and Format  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  41
MicroSD/SDHC Card Uses  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  41
Storing and Accessing Data or Files  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  43
Displaying Free Space on the Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  44
Checking Firmware and Loader Versions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  44
Replacing a Controller   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  45
Updating Firmware  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  48

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Содержание SNAP PAC R SERIES

Страница 1: ...SNAP PAC R SERIES CONTROLLER USER S GUIDE SNAP PAC R1 SNAP PAC R1 B SNAP PAC R1 FM SNAP PAC R1 W SNAP PAC R2 SNAP PAC R2 FM SNAP PAC R2 W Form 1595...

Страница 2: ......

Страница 3: ...R2 FM SNAP PAC R2 W Form 1595 180802 August 2018 43044 Business Park Drive Temecula CA 92590 3614 Phone 800 321 OPTO 6786 or 951 695 3000 Fax 800 832 OPTO 6786 or 951 695 2712 www opto22 com Product S...

Страница 4: ...tomux and Pamux are registered trademarks of Opto 22 Generation 4 groov Server ioControl ioDisplay ioManager ioProject ioUtilities mistic Nvio Nvio net Web Portal OptoConnect OptoControl OptoDataLink...

Страница 5: ...er 2 Installation 7 What You Will Need 7 Installing Hardware 7 Installing Modules on the Rack 7 Removing a Module 9 Installing the Controller 9 What s Next 10 Configuring I O 10 Using PPP Over a Modem...

Страница 6: ...s to Host and I O Units 27 Ethernet Link Redundancy 28 Specifications Connectors and Dimensions 29 Specifications for SNAP PAC R1 and R2 Controllers 29 Connectors and LEDs 30 Connectors and LEDs Wired...

Страница 7: ...ontroller 56 Pinging the Controller 57 Accessing the Controller with PAC Manager 57 Solving Network Problems 58 Additional Troubleshooting Tools 59 Making Sure the Controller is in Normal Mode 59 TCP...

Страница 8: ...SNAP PAC R Series Controller User s Guide vi...

Страница 9: ...dustrial controller SNAP PAC R series controllers are well suited to original equipment manufacturers OEMs system integrators and end users in process control discrete manufacturing or hybrid industri...

Страница 10: ...y standards are included for backwards compatibility Because wireless functionality is in the PAC itself no additional parts are required within the control system for wireless use All SNAP PAC racks...

Страница 11: ...tation is also included PAC Project Professional also includes PAC Manager and adds expanded versions of PAC Control and PAC Display plus two more tools OptoOPCServer software for exchanging data with...

Страница 12: ...and learn how to call the API visit developer opto22 com ABOUT THIS GUIDE This guide shows you how to install and use SNAP PAC R series controllers This guide assumes that you have some familiarity wi...

Страница 13: ...PAC Manager User s Guide1 1704 Securely accessing data in the PAC via its REST API developer opto22 com Programming your own applications by using either The OptoMMP protocol for memory mapped control...

Страница 14: ...to provide the following information about your system to the Product Support engineer Version of this product PC configuration type of processor speed memory operating system Complete description of...

Страница 15: ...ng a wired interface Once IP addresses and wireless communication parameters are set the brain can be used wirelessly SNAP PAC R series controller SNAP PAC mounting rack and SNAP I O modules Choose ra...

Страница 16: ...or push on the module to snap it into place When positioning modules next to each other be sure to align the male and female module keys shown in the detailed view in the illustration at right before...

Страница 17: ...5 or superior solid unshielded twisted pair cable connect the controller in one of the following ways Recommended for initial configuration Connect to a PC directly using an Ethernet crossover cable N...

Страница 18: ...controllers purchase OptoOPCServer and see the OptoOPCServer User s Guide form 1439 available with purchase of OptoOPCServer To communicate with controllers using Modbus TCP see the Modbus TCP Protoco...

Страница 19: ...ontroller over an Ethernet network Here s how to set up PPP 1 Use PAC Manager to assign an IP address to the SNAP PAC R series controller following the instructions in the PAC Manager User s Guide 2 F...

Страница 20: ...ect CD signal or use a custom cable that connects CD to Data Terminal Ready DTR on the controller side 1 Use the following diagram to attach the modem to the controller using the serial connector As s...

Страница 21: ...UDP are used with IP Application Layer Because SNAP PAC R series controllers use standard IP for the transport layer many communication options are possible in the application layer After the controll...

Страница 22: ...s manufactured after November 2008 include removable storage capability a microSD card slot See page 41 for information on using the card for storage and for loading firmware or PAC Control strategies...

Страница 23: ...AC Manager See the PAC Manager User s Guide For Software Development Kit or IEEE 1394 based proto col see OptoMMP Protocol Guide Give technicians an Opto 22 HMI with alarming and trending PAC Display...

Страница 24: ...emory map This side of the SNAP PAC R series controller is like SNAP EB series brains You can think of the controller s memory map as a grid of mailboxes with each mailbox having its own memory addres...

Страница 25: ...ion included with the SNAP PAC R series controller You create these flowcharts as part of a control strategy and download the strategy to the controller and the controller runs it independently For in...

Страница 26: ...e Ethernet network to access data in the controller For descriptions of the Scratch Pad areas bits integers floats and strings see the PAC Manager User s Guide For help in using PAC Control commands t...

Страница 27: ...ler which can then read the data deposited in its own Scratch Pad area by the peer The reading and writing of data by peers to the Scratch Pad area must be very carefully coordinated in order to avoid...

Страница 28: ...ontroller s file system and FTP see the PAC Control User s Guide and the PAC Manager User s Guide The Complete System When all these capabilities we ve discussed are put together you can see the versa...

Страница 29: ...ust be in planning Other Opto 22 controllers can read strategy variable data from the Scratch Pad area Paging Modbus TCP hardware and software File system Enterprise database 3rd party software Intell...

Страница 30: ...ion is quick easy to do and provides high speed and high security for a small system The direct connection eliminates other variables that could interfere with communication so you can focus on mainte...

Страница 31: ...control applications however the network segment design will depend on the number of hosts the number of data transactions and issues of data security With fewer hosts and fewer data transactions dat...

Страница 32: ...arefully before beginning in order to get the best performance from your system Communicating with the System via Modem A fourth way to use a SNAP PAC R series controller is with a modem connection Th...

Страница 33: ...scribed in the previous section the PPP serial interface provides a dial up modem link for remotely located control systems The serial interface can also be used to connect a serial device such as a b...

Страница 34: ...n a wireless LAN In addition because the Wired Wireless PAC has two wired interfaces plus the wireless one it could segment three networks for example a wired control network a wired enterprise networ...

Страница 35: ...Cs running Opto 22 s PAC Display HMI software OptoOPCServer and OptoDataLink Sitting between the two networks the SNAP PAC R series controller segments enterprise traffic from the control network PC r...

Страница 36: ...AC R series controllers both have two network interfaces and each PC in this system has two network interface cards NOTE Ifyouneedcontrollerredundancy twocontrollersrunningconcurrently withoneabletota...

Страница 37: ...rity Frequency 802 11a Frequency 802 11b g Transmit Power Antenna Connector Roaming Wireless LAN interface with separate IP address Infrastructure Ad Hoc 802 11i AES Compatible with WPA2 Personal TKIP...

Страница 38: ...before July 1 2007 have a user replaceable 3 volt CR2032 Lithium battery typical service life with power off 5 years 2 Connecting to a serial device requires configuration in PAC Manager PAC Control h...

Страница 39: ...y LNK Link established with Ethernet network STAT Startup status control program operational status MicroSD card access 232 RS 232 serial activity WLAN Wireless LAN status The WLAN LED replaces the PP...

Страница 40: ...CTORS AND DIMENSIONS SNAP PAC R Series Controller User s Guide 32 Dimensions The basic dimensions are the same for all SNAP PAC R series controllers See the following page for antenna dimensions on Wi...

Страница 41: ...res To configure digital point features see the PAC Control User s Guide Or PAC Manager User s Guide if you are not using PAC Control As noted below some features require PAC Control Latches When the...

Страница 42: ...ecified interval A digital square wave is a specific pattern of on and off states repeated continuously Digital totalizing Tracks the total amount of time that a digital input point is on or the total...

Страница 43: ...ue Analog totalizing For an analog input a totalizer accumulates readings by sampling the input point at set intervals and storing the total value for example to determine total flow based on a varyin...

Страница 44: ...ops configure them in PAC Control or PAC Manager and use PAC Control tuning tools for ease in debugging See the PAC Control User s Guide form 1700 for more information Additional Features For informat...

Страница 45: ...Digital totalizing1 3 Pulse generation N pulses continuous square wave on pulse and off pulse 3 Analog I O point features Thermocouple linearization 32 bit floating point for linearized values Minimu...

Страница 46: ...ssages Data logging in the controller I O point data mirroring and memory map copying Realtime clock RTC Mounting rack SNAP PAC racks B series Number of modules per mounting rack 4 8 12 or 16 4 8 12 1...

Страница 47: ...kup Battery The SNAP PAC R series controller has a rechargeable battery that receives charging current whenever the controller has power It will retain data for up to three years with the power off NO...

Страница 48: ...er restarts If a microSD card is present and contains config uration firmware and or strategy files Files on the microSD card overwrite what is in flash memory and other files in flash memory are not...

Страница 49: ...poses To store data or files which you can access using PAC Control commands or an FTP client PAC Manager cannot be used to access data because it cannot see the card s directory To quickly commission...

Страница 50: ...runs firmware on card To go back to older firmware remove card and cycle power again Try out new strategy without replacing current strategy4 In advance Controller1 or PC with card reader Use PAC Cont...

Страница 51: ...directories and create or add files For a card formatted with FAT16 you can have up to 512 files or directories in the root directory and each subdirectory can have up to 65 534 files Cards formatted...

Страница 52: ...see Read Number from I O Unit Memory Map in the PAC Control Command Reference form 1701 3 In PAC Manager open the Inspect window for the controller Click Other and choose Generic Read Write from the p...

Страница 53: ...xample a SNAP PAC S1 W must be replaced by a SNAP PAC S1 W and it must have minimum firmware R9 0a and loader 6 0a See page 44 to check versions CAUTION Use the commissioning card only to replace a co...

Страница 54: ...ne Download File from the pop up menu The file is created in the same folder as the strategy with a cdf extension and a filename consisting of the strategy s name and the control engine s name for exa...

Страница 55: ...SNAP PAC S1 W must be replaced by a SNAP PAC S1 W Has minimum firmware R9 0a and minimum loader R6 0a To check firmware and loader versions in PAC Manager see page 44 You can download new firmware fr...

Страница 56: ...re file renamed R2 R9 0a 3 Copy the firmware file to a blank card If you don t have a blank card delete the following directories and their contents if they appear on the card You can write to the car...

Страница 57: ...een and then immediately release the button Firmware is updated and saved to flash memory If IP address configuration or strategy files are on the card they are also saved to flash memory When finishe...

Страница 58: ...tainsmorethanone thewrong firmware may be loaded 5 If the card contains a command file or any other firmware files delete them 6 To boot the controller from firmware on the card turn the controller of...

Страница 59: ...lag after download Autorun works if you insert the card and then turn on the controller it has no effect if you insert the card when the controller is already turned on If the controller is already tu...

Страница 60: ...e new strategy if you re using background downloading and runs the new strategy if you set it to autorun If it s not set to autorun you can start the strategy manually using PAC Control or PAC Termina...

Страница 61: ...that one or more flowcharts are running When the STAT LED steadily glows orange it means the controller is on and either There isn t any strategy in the controller or The strategy in the controller i...

Страница 62: ...in chapter 6 of the PAC Manager User s Guide form 1704 4 slow Invalid MAC address or hardware revision Contact Product Support 5 slow Fatal error Firmware or hardware problem Check the power supply an...

Страница 63: ...evice and firmware information at hand before you call us 1 Choose Start Programs Opto 22 PAC Project PAC Manager 2 In the PAC Manager main window click the Inspect button 3 In the Device Name field t...

Страница 64: ...et mask SNAP PAC R series controllers come from the factory with a default IP address of 0 0 0 0 which is invalid The default subnet mask is 255 255 255 0 To assign an IP address and subnet mask see t...

Страница 65: ...the computer Follow the directions beginning on page 39 to check the IP address and subnet mask on the controller and change them if necessary If you see the message No response from host check the fo...

Страница 66: ...Cable connectors are firmly inserted The switch has power Switch LEDs indicate that the connection is up Neither the PC nor the controller uses the switch s uplink port The SNAP PAC R series controll...

Страница 67: ...ion services but many network hardware manufacturers do Contact the manufacturer of your Ethernet network hardware to have them diagnose fix and certify your network If you continue to have problems c...

Страница 68: ...low you may not be able to communicate with the device at all even through PAC Manager to fix the settings Then you would have to reset the controller to factory defaults 4 Change these four fields as...

Страница 69: ...side typically from overvoltage or overcurrent resulting from overvoltage Unlike output modules an input module s LED normally will not function as expected when the module has failed Q I have an inp...

Страница 70: ...inate state when there is no voltage across the module It may turn on for up to a half cycle if it suddenly receives power The pilot circuit realizes that the module is on but cannot turn it off until...

Страница 71: ...Keep in mind that unless you purchase an isolated module the channels on a SNAP input or output module are not isolated from one another Make certain that any transducers or equipment that these modul...

Страница 72: ...TROUBLESHOOTING I O MODULES FREQUENTLY ASKED QUESTIONS SNAP PAC R Series Controller User s Guide 64...

Страница 73: ...ring information on modules see the data sheet and the installation or user s guide for your specific products SNAP MOUNTING RACKS CAUTION Makesureyouareusingthecorrectrackforyourcontroller Usingthewr...

Страница 74: ...C offers DC to DC power In general we recommend you use an independent isolated regulated power supply locally with each rack Local isolated supplies offer these advantages Short supply conductors whi...

Страница 75: ...other 4 channel digital input and output modules except mechanical relay outputs not high density digital modules 0 050 SNAP mechanical power relay output modules 0 160 SNAP AICTD AICTD 4 analog inpu...

Страница 76: ...between the two terminals marked AC Connect the ground terminal to ground 5 For the SNAP PS5 24DC illustrated below Using the removable input power connector on top of the power supply apply 24 volts...

Страница 77: ...Guide 69 SNAP PS24 In this diagram the SNAP PS24 power supply supplies power directly to the input module The SNAP PS5 supplies power to the rack SNAP PS24U Here the SNAP PS24U power supply supplies...

Страница 78: ...SNAP POWER SUPPLIES SNAP PAC R Series Controller User s Guide 70...

Страница 79: ...ial 2 35 simultaneous 14 wireless LAN 2 with controller 13 with enterprise systems 19 computer connecting directly to controller 22 configuring I O points 10 modem communication 11 PPP 11 connecting t...

Страница 80: ...3 LED descriptions 30 network problems 58 Product Support 5 high speed counters 34 I I O 2 3 I O modules installing 7 removing 9 I O point features 33 installing controller quick start 7 controller on...

Страница 81: ...ble storage 41 removing I O modules 9 replacing controller 45 RESET button 40 59 RESTful API 4 restore default settings 40 retransmit timeout RTO 59 RS 232 port 30 S scaling 34 Scratch Pad areas 19 sd...

Страница 82: ...SNAP PAC R Series Controller User s Guide 74...

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