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BWS1500 System Installation, Operation & Maintenance 

5

 Installation Requirements

This section and the next provide the water, electrical 

and space requirements for the BWS1500. 

Pay 

special attention to the feed-water chemistry 

requirements. 

Operating a system on water supplies 

outside of these parameters may lead to premature 

membrane failure. This product is for commercial 

use only and must be installed and maintained in 

accordance with manufacturer’s guidelines and local 

regulatory plumbing and electrical codes.

Operating parameters

Typical Membrane TDS* rejection:   

   

97+% 

Feed Temperature: 

40 - 100° F (4 - 38° C)

Feed pressure: 

50 - 80 psi  

 

 

(3.4 - 5.9 bar) at 3 gpm

Production** 

(

at 77°F, 60 psi

)

 

  

 

1500 gals/day, 

 

  

 

62.5 gals/hr, 1.0 gpm 

Recovery: 

up to 40%.

IMPORTANT NOTE:

 The nominal production rate 

is strictly dependent on feed water temperature 

and pressure.  Reduced temperature or 

pressure will reduce production. For example: 

Operating pressure of 30 psi will cut production 

by 50%. 48˚F feedwater will cut production by 

50%. 

 

Location

The system should be installed indoors, in the 

proximity of the equipment (within 25 feet) and 

protected from the elements.  Do not let the processor 

or storage tank freeze or be exposed to rain or direct 

sunlight.

Post-treatment

Treated water stored in a tank may absorb organic 

compounds from the tank, which can affect water 

taste and odor. If product water is for consumption, an 

optional post-treatment filter, such as an OptiPure 

 

FX or QT carbon filter, should be installed after the 

tank. If used, it is best installed as close to the point of 

use as possible. Other specialized post-treatment is 

also available.

Feed water connection

An adequate flow and pressure of water to the unit is 

essential for successful operation. Provide a dedicated 

3/4” water line to the vicinity of the installation. Install 

a full-flow ball valve and pressure gauge with 3/4” 

female pipe thread (user supplied) for connection to 

installation hardware provided with the system. A 1/2” 

male pipe thread x 1/2” push-to-connect adapter is 

included in the installation kit.

Drain

A drain should be located within 5 feet of the location 

of the unit. Drain must allow a minimum flow of 5 

gallons per minute. Compliance with most local 

plumbing codes requires installation of an approved air 

gap in the drain line. The drain connection should be 

accessible for system set-up and service.

Electrical requirements

A power source with two outlets should be located 

within 5 feet of the location of the unit. 
Processor 

120V, 60Hz 6 Amps

RP Pump 

120V 60Hz 8 Amps

Feed-water chemistry

Feed TDS 

Up to 1200 ppm

Feed pH 

6 - 10

Hardness 

28 grains or less

Free chlorine 

<2 mg/l

Iron (Fe) 

0.1 mg/l max.

Turbidity  

<0.05 NTU

Manganese 

0.05 mg/l max.

Hydrogen sulfide 

0.0 mg/l

A water analysis must be conducted before installing 

the system, or the information requested above can 

be obtained from your local water utility. If your water 

analysis shows that any of these parameters are not 

within range, additional pretreatment and/or higher 

frequency of maintenance may be required. Contact 

your OptiPure distributor for assistance. The presence 

of silica or flocculants such as alum or cationic 

polymers in the feedwater may cause membrane 

fouling and may require special chemical pretreatment 

or periodic membrane cleaning. Please note that 

membrane failure due to fouling is not covered by the 

warranty.

Storage Tank/RP Pump

The tank must be located within 10 feet of the water 

processor unit. The floor beneath the storage tank 

should be smooth, clean and free of sharp objects that 

could puncture the bottom of the tank. 

Note: The tank 

is atmospheric, with a sub-micron, hydrophobic air 

breather filter.

For a 175 Gallon Tank, the separate RP Pump must 

be placed next to the tank at a height even with the 

bottom of the tank, or on a stand no more than 6” 

above the bottom of the tank.

Optimized Water Lines to Equipment

Tubing, piping and associated fittings connecting 

Optimized water lines to equipment shoud be food 

grade material that meets NSF Std 51 or 61 with a 

minimum pressure rating of 75 PSI.  Optimized water 

may react with most metal piping imparting a bad 

taste. Plastic pipe or reinforced opaque beverage 

tubing are acceptable choices for Optimized water 

distribution.  The larger inside diameter tubing or hose, 

the better to minimize pressure drop.

*TDS (total dissolved solids) create conductivity in water and are 

expressed in ppm or mg/l (parts per million or milligram per liter). 

System Reject % depends on blended water setting.
**Nominal production @ 77°F (25°C) @ 500 ppm based on a 24 hr 

day. Actual production will vary based on variations in blend setting, 

water temperature, pressure, and TDS.

Содержание BWS1500

Страница 1: ...allation Operation Maintenance Manual Rev 2 1 Manufactured By OptiPure Div of Procam Controls Inc 2605 Technology Drive Bldg 300 Plano TX 75074 P 972 881 9797 F 972 422 6262 BWS1500 iom manual_v2 1 in...

Страница 2: ...RNING Hazardous Voltage Safety Instructions 1 Please read and follow these instructions when connecting and using the system 2 To avoid electrical shock never touch the inside of the electrical box On...

Страница 3: ...r to Untreated Water when needed by turn ing handle horizontal Optimized Water Outlet 3 8 Push To Connect Connect to Optimized Water Storage Tank Inlet Reject Water Outlet 1 4 Push to Connect Connect...

Страница 4: ...Buffer Tank Pre charged air bladder 20 psi 175 Gallon Optimized Water Storage Tank with Separate RP Pump 50 Gallon Optimized Water Storage Tank RP Pump Assembly Buffer Tank Valve Shown in normal posit...

Страница 5: ...requires installation of an approved air gap in the drain line The drain connection should be accessible for system set up and service Electrical requirements A power source with two outlets should b...

Страница 6: ...N FRONT OF THE PROCESSOR FOR MAINTENANCE AND SERVICE DO NOT MOUNT SYSTEM ABOVE THE CEILING OR IN A LOCATION THAT IS NOT EASILY ACCESSIBLE WHEN THE 50 GAL TANK ASSEMBLY IS FULL OF OPTIMIZED WATER IT WI...

Страница 7: ...2 3 Processor Optimized Water Storage Tank 50 gal Atmospheric Storage Tank RP Return Optimized Water Outlet Sample Port Pressurized Water Line 1 2 Gray Hose with hose barb inserts at both ends from Re...

Страница 8: ...ssor Optimized Water Storage Tank 175 gal Atmospheric Storage Tank RP Return Optimized Water Outlet Sample Port Pressurized Water Line 1 2 Gray Hose with hose barb inserts at both ends from Repressuri...

Страница 9: ...bing from the installation kit to the REJECT WATER OUTLET on the processor Run the line to an appropriate drain Observe local plumbing codes and supply an appropriate air gap Any fittings for connecti...

Страница 10: ...n the 1 2 hose and the distribution line which will be completed in Connect to Equipment NOTE If Post Filtration is used it will be installed between the Optimized Water Outlet and the designated equi...

Страница 11: ...firmly grip the gray hose 4 Plug the power cord from the RP pump into the outlet For a 175 Gallon Tank turn on the RP Pump button on top of pump Water should begin to flow rapidly from the Storage Ta...

Страница 12: ...to the System Bypass position When normal operation is restored toggle the Bypass Switch plug in turn on the RP Pump and turn the Bypass Valve to the Service position What are all those parts and what...

Страница 13: ...2 to the SYSTEM BYPASS position The Bypass Switch on the Controller must also be placed in the System Disable position This allows tap water to bypass the processor and RP assembly A Sample Port 21 al...

Страница 14: ...a 175 Gallon Storage Tank is a demand controlled pump that maintains pressure down stream at all times It shuts off automatically when there is no demand for water As long as the Pump is placed at a...

Страница 15: ...ty Probe Pressurized Water Check Valve PN 524 01035 Sample Port Valve PN 520 12223 Permeate Check Valve PN 524 01030 Water Quality Monitor PN 530 40112 IN Optimized Water Conductivity Probe CTO Q PreF...

Страница 16: ...ssor When tank is full float switch is in up positon and switch inside float is open causing Processor to shut off RP Pump PN 704 35513 Tank Bracket PN 594 80510 Buffer Tank PN 340 50004 Buffer Tank V...

Страница 17: ...tem turn Divert Valve handle so the arrow points up towards the Sample Port Float Valve inside tank PN 520 01203 Air Breather PN 300 40005 High Level Float Switch inside tank PN 740 01120 Controls Pro...

Страница 18: ...he water temperature will not later go up without a corresponding adjustment being made to the operating pressure The maximum safe permeate flow rate is 1200 gpd 50 gph 0 83 gpm 4500 liters per day 19...

Страница 19: ...osition and with a 50 Gallon Tank Repressurization Assembly close the Sample Port and open the Buffer Tank Valve Measuring Reject Flow Rate Access the Reject Drain Line and measure the flow in a simi...

Страница 20: ...equipment such as during filter changes Problem Conditions 1 Low Inlet Pressure Fault If the pressure at the pump inlet drops below 10 psi the pump will automatically turn off and the Low Pressure LED...

Страница 21: ...Tank Inlet Divert Valve to the Normal position handle horizontal or down If using a 50 Gallon Tank RP Assy close the Sample Port on the Processor 10 Check for leaks 11 Plug in the RP Pump power cord...

Страница 22: ...indicator on Controller Replace High Level Float Switch Processor Does Not Turn On See also Processor Either Does Not Shut Off or Turn On above Controller Bypass Switch left in OFF position LED will...

Страница 23: ...f Error on RP Pump Ensure power cord is plugged into outlet with power check circuit breaker Press switch on top of RP Pump to turn it On Check the top of the RP Pump for errors contact OptiPure to re...

Страница 24: ...e felt when the tubing meets the O ring The outside of the tubing must be free of knicks and gouges Cut tubing with a plastic tubing cutter or a razor knife Make a clean square cut After cutting make...

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