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BWS1500 System Installation, Operation & Maintenance 

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seasonal changes in water quality, and municipal source 

blending practices. To assure maintaining your target TDS 

range year-round we recommend periodically checking the 

“IN” TDS and making adjustments as needed.

Optimized Water TDS - Blending Adjustment

1.  Allow the system to operate for at least 5 minutes before 

continuing to Step 2.

2.  Push the purple “POWER” button on the Water 

Quality Monitor located on the upper left corner. It will 

immediately display the “IN” or Optimized Water - TDS 

(Total Dissolved Solids) in PPM (parts per million). By 

adjusting the blend valve you are able to change the 

“IN” TDS to the desired Target Range.

3.  Within 30 seconds, push the “OUT” button to display the 

Permeate Water TDS (from the RO membrane).

4.  If the “IN” TDS is outside of the desired range:

•  Turn the Blending Valve knob counter-clockwise to 

open the Blending Valve, increasing the amount of 

Filtered Water blending with the RO water, thereby 

increasing the TDS of the Optimized Water.

•  Turn the Blending Valve know clockwise to close the 

Blending Valve, decreasing the amount of Filtered 

Water blending with the RO water, thereby decreasing 

the TDS of the Optimized Water.

5.  Once the desired TDS is obtained allow the system 

to run for several minutes, periodically checking the 

“IN” TDS. Make smaller incremental adjustments as 

necessary until the TDS “Target” is achieved.

 Complete the Installation

Transition to Owner/Operator

The FINAL STEP is to meet with the Owner/Operator, 

familiarize them with the system and complete the 

Post-

Installation Check List

.

The system is now in “normal operating” mode and 

the storage tank will fill with Optimized Water from the 

Processor. Complete the 

“Post Installation Checklist”

 to 

Confirm Normal Operation and System Settings

.

Allow the storage tank to fill before beginning operation 

of the connected equipment.

 Emergency Bypass Operation

The System Bypass is used for any interruption of Optimized 

Water flow (such as filter change or component failure), to 

bypass the processor and RP assembly and allow flow of 

tap water to the equipment. To place the system in Bypass 

mode, place the Bypass Switch on the Controller in the 

“System Disable” position to turn off the Processor Pump. 

Unplug or turn off the RP Pump. Turn the Emergency Bypass 

Valve on the Processor to the “System Bypass” position. 

When normal operation is restored, toggle the Bypass 

Switch, plug in/turn on the RP Pump, and turn the Bypass 

Valve to the “Service” position.

 What are all those parts and what do they do?

This section will give you an overview of how the 

system works. Refer to diagram on following page.

• 

Incoming water is filtered by the prefilters (1), which 

remove sediment, chlorine and organics.

• 

When the Emergency Bypass Valve (2) is in the normal 

SERVICE mode, water flows through the Processor.  

When the Bypass Valve (2) is in System Bypass mode, 

the water is diverted directly out to the equipment, 

bypassing both the Processor and the Tank/RP Pump.

• 

When water in the Storage Tank (3) is at a low storage 

level, the High Level Float Switch (4) drops, causing the 

Switch to close, causing the Solenoid Valve (5) in the 

Processor to open and allowing filtered water to flow 

through the Processor. The Pressure Switch (6) closes 

when there is sufficient water pressure to operate the 

system, allowing the Pump (7) to operate, pressurizing 

the water flowing to the Membrane (8). The Membrane 

feed water pressure is indicated by the Operating 

Pressure Gauge (9). Some filtered water is also diverted 

away through the Blending Valve (10).

• 

The water flowing to the Membrane (8) is split by the 

Membrane into a pure water stream (“permeate”) and 

a reject water stream. The Pressure Regulator Valve 

(11) allows some of the reject water to recirculate back 

to the Pump (7). The  rest of the reject water, controlled 

by the Reject Flow Control Valve (12), flows out to the 

drain. Recirculating a portion of the reject water causes 

a higher flow velocity through the Membrane, serving to 

clean the Membrane surface and increase Membrane 

life.

• 

The pure water stream from the Membrane continues 

through the Permeate Check Valve (13), blends with the 

metered filtered water from the Blending Valve (10) to 

create an Optimized water stream which then goes on to 

the Storage Tank (3) through the Tank Inlet Divert Valve 

(14) on top of the Tank. Air in the tank is displaced by 

the incoming water and vented out of the Sub-Micron Air 

Breather (15).

• 

When the tank completely fills, the High Level Float 

Switch (4) rises, causing the switch to open, causing the 

Solenoid Valve (5) to close, stopping the flow through 

the Processor.

• 

When the “IN” button is actuated on the Water Quality 

Monitor (16), it measures the TDS of the Optimized 

Water in the Optimized Water Line going to the storage 

tank.  When the “OUT” button is actuated, the Water 

Quality Monitor (16) indicates the TDS of the pure water 

Содержание BWS1500

Страница 1: ...allation Operation Maintenance Manual Rev 2 1 Manufactured By OptiPure Div of Procam Controls Inc 2605 Technology Drive Bldg 300 Plano TX 75074 P 972 881 9797 F 972 422 6262 BWS1500 iom manual_v2 1 in...

Страница 2: ...RNING Hazardous Voltage Safety Instructions 1 Please read and follow these instructions when connecting and using the system 2 To avoid electrical shock never touch the inside of the electrical box On...

Страница 3: ...r to Untreated Water when needed by turn ing handle horizontal Optimized Water Outlet 3 8 Push To Connect Connect to Optimized Water Storage Tank Inlet Reject Water Outlet 1 4 Push to Connect Connect...

Страница 4: ...Buffer Tank Pre charged air bladder 20 psi 175 Gallon Optimized Water Storage Tank with Separate RP Pump 50 Gallon Optimized Water Storage Tank RP Pump Assembly Buffer Tank Valve Shown in normal posit...

Страница 5: ...requires installation of an approved air gap in the drain line The drain connection should be accessible for system set up and service Electrical requirements A power source with two outlets should b...

Страница 6: ...N FRONT OF THE PROCESSOR FOR MAINTENANCE AND SERVICE DO NOT MOUNT SYSTEM ABOVE THE CEILING OR IN A LOCATION THAT IS NOT EASILY ACCESSIBLE WHEN THE 50 GAL TANK ASSEMBLY IS FULL OF OPTIMIZED WATER IT WI...

Страница 7: ...2 3 Processor Optimized Water Storage Tank 50 gal Atmospheric Storage Tank RP Return Optimized Water Outlet Sample Port Pressurized Water Line 1 2 Gray Hose with hose barb inserts at both ends from Re...

Страница 8: ...ssor Optimized Water Storage Tank 175 gal Atmospheric Storage Tank RP Return Optimized Water Outlet Sample Port Pressurized Water Line 1 2 Gray Hose with hose barb inserts at both ends from Repressuri...

Страница 9: ...bing from the installation kit to the REJECT WATER OUTLET on the processor Run the line to an appropriate drain Observe local plumbing codes and supply an appropriate air gap Any fittings for connecti...

Страница 10: ...n the 1 2 hose and the distribution line which will be completed in Connect to Equipment NOTE If Post Filtration is used it will be installed between the Optimized Water Outlet and the designated equi...

Страница 11: ...firmly grip the gray hose 4 Plug the power cord from the RP pump into the outlet For a 175 Gallon Tank turn on the RP Pump button on top of pump Water should begin to flow rapidly from the Storage Ta...

Страница 12: ...to the System Bypass position When normal operation is restored toggle the Bypass Switch plug in turn on the RP Pump and turn the Bypass Valve to the Service position What are all those parts and what...

Страница 13: ...2 to the SYSTEM BYPASS position The Bypass Switch on the Controller must also be placed in the System Disable position This allows tap water to bypass the processor and RP assembly A Sample Port 21 al...

Страница 14: ...a 175 Gallon Storage Tank is a demand controlled pump that maintains pressure down stream at all times It shuts off automatically when there is no demand for water As long as the Pump is placed at a...

Страница 15: ...ty Probe Pressurized Water Check Valve PN 524 01035 Sample Port Valve PN 520 12223 Permeate Check Valve PN 524 01030 Water Quality Monitor PN 530 40112 IN Optimized Water Conductivity Probe CTO Q PreF...

Страница 16: ...ssor When tank is full float switch is in up positon and switch inside float is open causing Processor to shut off RP Pump PN 704 35513 Tank Bracket PN 594 80510 Buffer Tank PN 340 50004 Buffer Tank V...

Страница 17: ...tem turn Divert Valve handle so the arrow points up towards the Sample Port Float Valve inside tank PN 520 01203 Air Breather PN 300 40005 High Level Float Switch inside tank PN 740 01120 Controls Pro...

Страница 18: ...he water temperature will not later go up without a corresponding adjustment being made to the operating pressure The maximum safe permeate flow rate is 1200 gpd 50 gph 0 83 gpm 4500 liters per day 19...

Страница 19: ...osition and with a 50 Gallon Tank Repressurization Assembly close the Sample Port and open the Buffer Tank Valve Measuring Reject Flow Rate Access the Reject Drain Line and measure the flow in a simi...

Страница 20: ...equipment such as during filter changes Problem Conditions 1 Low Inlet Pressure Fault If the pressure at the pump inlet drops below 10 psi the pump will automatically turn off and the Low Pressure LED...

Страница 21: ...Tank Inlet Divert Valve to the Normal position handle horizontal or down If using a 50 Gallon Tank RP Assy close the Sample Port on the Processor 10 Check for leaks 11 Plug in the RP Pump power cord...

Страница 22: ...indicator on Controller Replace High Level Float Switch Processor Does Not Turn On See also Processor Either Does Not Shut Off or Turn On above Controller Bypass Switch left in OFF position LED will...

Страница 23: ...f Error on RP Pump Ensure power cord is plugged into outlet with power check circuit breaker Press switch on top of RP Pump to turn it On Check the top of the RP Pump for errors contact OptiPure to re...

Страница 24: ...e felt when the tubing meets the O ring The outside of the tubing must be free of knicks and gouges Cut tubing with a plastic tubing cutter or a razor knife Make a clean square cut After cutting make...

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