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Malfunctions

Version 1.0.2 - 2020-07-06 

52

Translation of original instruction

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Malfunctions on the frequency converter

7.1.1 Sinamics G110M, Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG

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Содержание 3034252

Страница 1: ...EN Operating Manual Version 1 0 2 Geared drill Part no 3034252...

Страница 2: ...7 1 15 1 Mechanical maintenance 17 1 16 Accident report 17 1 17 Electronics 17 1 18 Inspection deadlines 18 2 Technical specification 2 1 Emissions 20 2 2 Dimension DH35V 21 3 Delivery interdepartment...

Страница 3: ...1 2 Restarting 41 6 2 Inspection and maintenance 41 6 3 Repair 47 6 3 1 Customer service technician 47 6 4 Cooling lubricants and tanks 48 6 4 1 Inspection plan for water mixed cooling lubricants 49 7...

Страница 4: ...07 06 4 Translation of original instruction DH35V EN DH35V_GBIVZ fm 9 11 Bohrkopf Drilling head 69 9 12 Bohrtisch Drilling table 74 9 13 Bohrfutterschutz Drill chuck protection 76 9 14 Schaltplan Wiri...

Страница 5: ...nce all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the present manual can possibly deviate f...

Страница 6: ...to the geared drill 1 1 Rating plate INFORMATION If you are unable to rectify an issue using these operating instructions please contact us for advice Optimum Maschinen Germany GmbH Dr Robert Pfleger...

Страница 7: ...ious injury or death CAUTION A danger or unsafe procedure that can cause personal injury or damage to property ATTENTION Situation that could cause damage to the geared drill and product as well as ot...

Страница 8: ...roperly We will not be held liable for any damages resulting from any operation which is not in accord ance with the intended use We expressly point out that the guarantee will expire if any construct...

Страница 9: ...Use cooling and lubricating agents to increase the durability of the tool and to improve the surface quality Clamp the cutting tools and workpieces on clean clamping surfaces Sufficiently lubricate t...

Страница 10: ...Nevertheless there is a residual risk as the geared drill operates with high speeds rotating parts electrical voltage and currents We have used design and safety engineering to minimize the health ris...

Страница 11: ...company about the assigned tasks and possible risks in case of improper behaviour The operator may only carry out tasks that exceed normal operation if this is stated in these instructions and the op...

Страница 12: ...machine in accordance with 3 of the Factory Safety Act and perform an operational risk analysis in accordance with 6 of the Work Safety Act Obligations of the operator have obtained a training regardi...

Страница 13: ...f the fault has been eliminated you have verified that there is no danger to personnel or objects WARNING If you bypass remove or deactivate a safety device in any other way you are endangering yourse...

Страница 14: ...ergency stop push button depending on the preset speed Img 1 2 Emergency stop 1 11 1 Master switch WARNING Dangerous voltage even if the main switch is switched off General check Equipment Check OK Gu...

Страница 15: ...ard Adjust the guard to the correct height before you start working To do so slacken the clamping screw set the required height and re tighten the clamping screw There is a switch integrated in the sp...

Страница 16: ...ching on the geared drill make sure that there are no dangers generated for persons no objects are damaged Avoid any unsafe work methods Make sure that your operation does not create a safety hazard T...

Страница 17: ...f they are working properly 1 16 Accident report Inform your supervisors and Optimum Maschinen Germany GmbH immediately in the event of accidents possible sources of danger and any actions which almos...

Страница 18: ...anently installed electrical systems and operating equipment are considered constantly monitored if they are continually serviced by qualified electricians and inspected by means of measurements in th...

Страница 19: ...e seat MT4 Table size Length x Width of the working surface 400 x 420mm T slot size diagonally running at the table 14mm Bearing load drilling table kg 200 Distance spindle table mm 65 800mm Maximum d...

Страница 20: ...l degree of the noise exposure of the operator Characteristics of the working area e g size of damping behaviour other noise sources e g the number of machines other processes taking place in proximit...

Страница 21: ...07 06 21 Translation of original instruction DH35V EN DH35V_GB_2 fm 2 2 Dimension DH35V Img 2 1 Dimension DH35G DH35V A A A A 285 65 800 max 1217 2175 474 860 400 420 660 450 420 395 14 155 150 270 4...

Страница 22: ...uspension equipment that might break under load can cause severe injuries or even death Check that the lifting and load suspension gear has sufficient load bearing capacity and that it is in perfect c...

Страница 23: ...p per must be notified immediately so the necessary steps can be taken to register a complaint Examine the complete machine carefully and check whether all materials such as shipping documents instruc...

Страница 24: ...In order to provide for the necessary stability of the geared drill it is necessary to firmly connect the geared drill with its foot to the ground We recommend the use of anchor rods DIN 529 M16 x 160...

Страница 25: ...be filled to half way up the sight glass Filling quantity about 4 5 liters The oil must be changed 200 hours after being filled for the first time then after every 2000 operating hours Use the oil ty...

Страница 26: ...mping devices WARNING There is a danger to persons and equipment if the first commissioning of the geared drill is carried out by inexperienced personnel We do not accept any liability for damages cau...

Страница 27: ...in the public supply network If the input impedance to the inverter does not coincide with the impedance of the line reflec tions occur which reduces the power transmission and can lead to a non line...

Страница 28: ...cur 3 10 1 Protection from Dangerous Shock Currents use of ELCBs To achieve increased safety in all installation systems and in power supply ranges for which the installation provisions stipulate or r...

Страница 29: ...e A they are therefore suitable for all the circuits mentioned ELCBs of this series therefore detect all types of fault current according to the triggering characteristic B i e both smooth DC fault cu...

Страница 30: ...top switch 2 Push button spindle rotation On Off 3 Drill chuck guard 4 Push button thread tapping 5 Drill depth scale 6 Drilling depth clamping lever 7 Activation quill feed 8 Lever for spindle sleeve...

Страница 31: ...spindle on With start up the spindle starts the rotation in a clockwise direction A changing to left hand motion counter clockwise is only possible with rotating spindle Push button OFF Turns the rota...

Страница 32: ...e Changes the menu language Function key 4 3 Tapping drilling mode Push button tapping drilling mode In the tapping mode the engine automatically starts up according to a predefined path over the dril...

Страница 33: ...epth and confirm the value by pressing the enter key Maximum adjustable value 99 9mm 4 4 Switching the machine on INFORMATION The machine cannot be started if the drill chuck guard is not closed and t...

Страница 34: ...feed only works if the direction of rotation is correct The feed is activated by pressing the push buttons in the spindle sleeve lever The feed is per formed by an electromagnetic coupling The feed is...

Страница 35: ...is being loosened from the drilling spin dle Pull out the locking bolt completely Press the sleeve lever with a fast and powerful movement upwards The taper mandrel is pressed out of the drill spindl...

Страница 36: ...ON The cooling lubricant needs to be checked at least weekly including during downtimes with regard to its concentration ph value bacteria and fungal decay Cooling lubricants and tanks on page 48 6 4...

Страница 37: ...e 60 100 0 10 0 15 0 30 0 40 0 60 CuZn alloy ductile 35 60 0 05 0 10 0 25 0 35 0 55 Aluminum alloy up to 11 Si 30 50 0 10 0 20 0 30 0 40 0 60 Thermoplastics 20 40 0 05 0 10 0 20 0 30 0 40 Thermosettin...

Страница 38: ...1274 1699 2123 16 0 80 119 159 199 239 299 358 398 498 597 697 796 995 1194 1592 1990 17 0 75 112 150 187 225 281 337 375 468 562 656 749 937 1124 1499 1873 18 0 71 106 142 177 212 265 318 354 442 53...

Страница 39: ...he chisel edge is positioned at an angle of 55 to the major cutting edge As a general rule of thumb it applies The pre drilling diameter is depending on the length of the chisel edge Recommended worki...

Страница 40: ...ot be split on the ground Clean up any spilt liquid or oils immediately using proper oil absorption methods and dispose of them in accordance with current legal requirements on the environment Collect...

Страница 41: ...he machine you must be sure that no dangers generated for persons the machine is not damaged 6 2 Inspection and maintenance The type and level of wear depends to a large extent on the individual usage...

Страница 42: ...ug Remove the oil drain plug If necessary use sealing tape for drain plug Fill in the open lubricating system of the geared drill about 3 litres of oil Check if the oil level is correct via the sight...

Страница 43: ...cant pump Replace the cooling agent regularly depending on usage To do so unscrew the chip container and remove the chips or other soiling Empty and clean the collecting tray Img 6 3 Chip separator at...

Страница 44: ...of the cover Slightly twist the cover in the sealing seat Then use the mounting screws to press the cover off the seal based on operator s historic values in accordance with German DGUV BGV A3 Electro...

Страница 45: ...struction DH35V EN DH35V_GB_6 fm in case of need Drill drift function Readjust If necessary screw in the screw further so that the ejector rod reaches your taper mandrel driver Img 6 5 Drill drift rod...

Страница 46: ...in the fixed driven sleeve 3 during drill feed The noises are caused by the necessary clearance between the two toothings of the sleeve and spindle The grease in the delivery condition may have been...

Страница 47: ...hinen GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt can provide a customer service technician however the request for a customer service techni cian can only be made via your specialist dealer If th...

Страница 48: ...is an increase in nitrite content to more than 20 ppm mg 1 or nitrate content to more than 50 ppm mg 1 there is an increase in the N nitrosodiethanolamine NDELA to more than 5 ppm mg a CAUTION Comply...

Страница 49: ...nitial filing Measures in accordance manufacturer s recommendations 1 0 based on initial filing Replace cooling lubricant clean cooling lubricant circulation system Usage concentration Manual refracto...

Страница 50: ...ll tip is running off centre the drilled hole is non round Hard points on the workpiece Length of the cutting spirals or angles on the tool are unequal Drill deformed Use new drill Drill is defective...

Страница 51: ...depth adjustment Spindle bearing overheating Bearing worn down Bearing pretension is too high Working at high drilling speed over a longer period of time Replacing Increase bearing clearance for fixed...

Страница 52: ...HVFULSWLRQ RI JHQHUDO VWDWXV 6 HVFULSWLRQ RI IXQFWLRQ 5 5 1 2Q 5HDG IRU RSHUDWLRQ QR DFWLYH IDXOW 5 1 ODVKLQJ VORZO RPPLVVLRQLQJ RU UHVHW RI IDFWRU VHWWLQJV 5 2Q 25 1 IODVKLQJ VORZO LUPZDUH XSGDWH LQ...

Страница 53: ...QHFWHG 5 1 6 VWHP 2 GHQWLILFDWLRQ PDLQWHQDQFH GDWD 0 0 GDWD 7DEOH HVFULSWLRQ RI ILHOGEXV FRPPXQLFDWLRQV HVFULSWLRQ RI IXQFWLRQ 2II FOLF GDWD H FKDQJH RU ILHOGEXV QRW LQ XVH S 5 ODVKLQJ VORZ O XV IDXOW...

Страница 54: ...Malfunctions Version 1 0 2 2020 07 06 54 Translation of original instruction DH35V EN DH35V_GB_8 fm...

Страница 55: ...la 150 Meropa 150 VG 100 CLP 100 Aral Degol BG 100 BP Energol GR XP 100 SPARTAN EP 100 Kl beroil GEM 1 100 Mobilgear 627 Shell Omala 100 Meropa 100 VG 68 CLP 68 Aral Degol BG 68 BP Energol GR XP 68 SP...

Страница 56: ...broches haute vitesse VG 68 Deol BG 68 Emergol HLP D68 Spartan EP 68 Druck l KLP 68 C Shell Omala 68 Fett f r Zentralschmierung Flie fett Grease for central lubrica tion Graisse pour lubrification ce...

Страница 57: ...red or replaced by components which are free from defects Title to replaced products or components is transferred to OPTIMUM Maschinen Germany GmbH The automatically generated original proof of purcha...

Страница 58: ...vices which OPTIMUM GmbH or one of its agents performs in order to fulfil any additional warranty are neither an acceptance of the defects nor an acceptance of its obli gation to compensate These serv...

Страница 59: ...Dispose of machine components and operating fluids using the intended disposal methods 8 6 2 Disposal of new device packaging All used packaging materials and packaging aids from the machine are recyc...

Страница 60: ...nce it is only possible to reuse oils with out pre treatment when they have not been mixed The disposal instructions for used lubricants are made available by the manufacturer of the lubricants If nec...

Страница 61: ...hnung Machines name Herstellungsdatum Date of manufacture Artikelnummer Article no Die Artikelnummer befindet sich in der Ersatzteilliste The article no is located in the spare parts list Die Seriennu...

Страница 62: ...Version 1 0 2 2020 07 06 62 Originalbetriebsanleitung DH35V DE EN DH35V_parts fm 9 4 Bohrkopf Drilling head Img 9 1 Bohrkopf Drilling head A B C D F E...

Страница 63: ...0 2 2020 07 06 63 Originalbetriebsanleitung DH35V DE EN DH35V_parts fm 9 5 Bohrkopf Drilling head Img 9 2 Bohrkopf Drilling head A 57 58 59 123 61 60 129 50 120 27 26 25 121 24 122 21 36 77 78 124 12...

Страница 64: ...DE EN DH35V_parts fm 9 6 Bohrkopf Drilling head Img 9 3 Bohrkopf Drilling head B 154 151 152 153 34 158 98 31 155 32 156 33 22 144 14 18 23 6 6 131 6 130 20 99 40 162 17 133 132 7 23 14 144 13 135 3...

Страница 65: ...inalbetriebsanleitung DH35V DE EN DH35V_parts fm 9 7 Bohrkopf Drilling head Img 9 4 Bohrkopf Drilling head C 154 151 152 153 34 98 150 155 32 156 33 161 41 136 12 130 6 11 10 9 6 6 143 131 131 133 8 2...

Страница 66: ...Version 1 0 2 2020 07 06 66 Originalbetriebsanleitung DH35V DE EN DH35V_parts fm 9 8 Bohrkopf Drilling head Img 9 5 Bohrkopf Drilling head 145 28 30 146 37 5 4 12...

Страница 67: ...DE EN DH35V_parts fm 9 9 Bohrkopf Drilling head Img 9 6 Bohrkopf Drilling head F F 159 151 152 153 47 157 98 46 70 160 71 174 175 106 103 103 69 105 109 104 69 107 108 108 54 102 52 102 176 173 164 1...

Страница 68: ...35V DE EN DH35V_parts fm 9 10 Bohrkopf Drilling head Img 9 7 Bohrkopf Drilling head 84 170 169 179 83 178 178 180 177 65 66 117 118 44 88 168 114 35 167 45 90 68 114 67 101 100 126 80 79 74 92 128 112...

Страница 69: ...Version 1 0 2 2020 07 06 69 Originalbetriebsanleitung DH35V DE EN DH35V_parts fm 9 11 Bohrkopf Drilling head Img 9 8 Bohrkopf Drilling head 147 148 149 181 147 75 91 76 48 114 48 114 165 182 183 188...

Страница 70: ...Zahnrad Gear 1 0303425218 20 Kugellager Ball bearing 1 6303 0406303R 21 Kugellager Ball bearing 1 6305 0406305R 22 Kupplung Clutch 2 0303425222 23 Kugellager Ball bearing 4 3203 0403203R 24 Welle Shaf...

Страница 71: ...sing 1 0303425265 66 Motorplatte Motor plate 1 0303425266 67 Geh use Housing 1 0303425267 68 Abdeckung Cover 1 0303425268 69 Scheibe Washer 2 0303425269 70 Welle Shaft 1 0303425270 71 Schaltgabel Swit...

Страница 72: ...head screw 6 ISO 4762 M8 x 50 118 Zylinderstift Cylindrical pin 4 DIN EN ISO 8733 8x50 119 Innensechskantschraube Socket head screw 3 ISO 4762 M5 x 10 120 Sicherungsring Retaining ring 1 DIN 472 62x2...

Страница 73: ...034252165 167 Innensechskantschraube Socket head screw 4 ISO 4762 M6 x 25 168 lschauglas Oil sight glass 1 03034252168 169 Innensechskantschraube Socket head screw 6 ISO 4762 M4 x 8 170 Not Halt Schal...

Страница 74: ...fm 9 12 Bohrtisch Drilling table Img 9 9 Bohrtisch Drilling table 193 Einstellschraube Ajust screw 1 03034252193 194 Fusspedal optional Foot pedal option 1 3050032 4 2 25 7 17 5 17 20 10 32 30 31 11 3...

Страница 75: ...4 15 Sp nefilter Chip filter 1 03034250215 16 K hlmittelpumpe Coolant pump 1 03034250216 17 Innensechskantschraube Socket head screw 13 ISO 4762 M14 x 40 18 Scheibe Washer 5 DIN 125 A 14 19 Schmiernip...

Страница 76: ...03 4 Buchse Bushing 1 03034250104 5 Stange Rod 1 03034250105 6 Halter Holder 1 03034250106 7 Sechskantmutter Hexagon nut 2 03034250107 8 R ndelschraube Knurled screw 1 6x15 03034250108 9 Gewindestift...

Страница 77: ...Version 1 0 2 2020 07 06 77 Originalbetriebsanleitung DH35V DE EN DH35V_parts fm 9 14 Schaltplan Wiring diagram DH35V...

Страница 78: ...Version 1 0 2 vom 2020 07 06 78 Originalbetriebsanleitung DH35V DE EN DH35V_parts fm...

Страница 79: ...Version 1 0 2 2020 07 06 79 Originalbetriebsanleitung DH35V DE EN DH35V_parts fm...

Страница 80: ...Version 1 0 2 vom 2020 07 06 80 Originalbetriebsanleitung DH35V DE EN DH35V_parts fm...

Страница 81: ...Halt Schalter Emergency stop button HY 57B 17 1 030342521S4 2K5 Steuerelais Control relay MY4N GS DC24V 1 030342522K5 2K6 Relais K hlmittelpumpe Coolant pump relay LP1 K0901BD 1 030342522K6 3S5 Druckt...

Страница 82: ...ety of machinery Integral lighting of machines EN 13849 1 2015 Safety of machinery Safety related parts of controls Part 1 General design principles EN 13849 2 2012 Safety of machinery Safety related...

Страница 83: ...ctronics 17 F First commissioning 26 Foot switch 26 I Inspection 41 Integrated drill drift 35 Intended use 8 Interdepartmental transport 22 M Maintenance 40 41 Malfunctions 50 Misuse 9 O Obligations o...

Страница 84: ...Version 1 0 2 2020 07 06 84 Translation of original instruction DH35V EN DH35V_GBSIX fm...

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