Optimum 3034252 Скачать руководство пользователя страница 38

Determining the cutting speed and the speed

Version 1.0.2 - 2020-07-06

38

Translation of original operating manual

GB

D

rilling

_

VC_GB.fm

Drill bit 

Ø

 

in mm

Speed 

n

 in rpm

4,5

283

425

566

708

849

1062

1274

1415

1769

2123

2477

2831

3539

4246

5662

7077

5,0

255

382

510

637

764

955

1146

1274

1592

1911

2229

2548

3185

3822

5096

6369

5,5

232

347

463

579

695

869

1042

1158

1448

1737

2027

2316

2895

3474

4632

5790

6,0

212

318

425

531

637

796

955

1062

1327

1592

1858

2123

2654

3185

4246

5308

6,5

196

294

392

490

588

735

882

980

1225

1470

1715

1960

2450

2940

3920

4900

7,0

182

273

364

455

546

682

819

910

1137

1365

1592

1820

2275

2730

3640

4550

7,5

170

255

340

425

510

637

764

849

1062

1274

1486

1699

2123

2548

3397

4246

8,0

159

239

318

398

478

597

717

796

995

1194

1393

1592

1990

2389

3185

3981

8,5

150

225

300

375

450

562

674

749

937

1124

1311

1499

1873

2248

2997

3747

9,0

142

212

283

354

425

531

637

708

885

1062

1238

1415

1769

2123

2831

3539

9,5

134

201

268

335

402

503

603

670

838

1006

1173

1341

1676

2011

2682

3352

10,0

127

191

255

318

382

478

573

637

796

955

1115

1274

1592

1911

2548

3185

11,0

116

174

232

290

347

434

521

579

724

869

1013

1158

1448

1737

2316

2895

12,0

106

159

212

265

318

398

478

531

663

796

929

1062

1327

1592

2123

2654

13,0

98

147

196

245

294

367

441

490

612

735

857

980

1225

1470

1960

2450

14,0

91

136

182

227

273

341

409

455

569

682

796

910

1137

1365

1820

2275

15,0

85

127

170

212

255

318

382

425

531

637

743

849

1062

1274

1699

2123

16,0

80

119

159

199

239

299

358

398

498

597

697

796

995

1194

1592

1990

17,0

75

112

150

187

225

281

337

375

468

562

656

749

937

1124

1499

1873

18,0

71

106

142

177

212

265

318

354

442

531

619

708

885

1062

1415

1769

19,0

67

101

134

168

201

251

302

335

419

503

587

670

838

1006

1341

1676

20,0

64

96

127

159

191

239

287

318

398

478

557

637

796

955

1274

1592

21,0

61

91

121

152

182

227

273

303

379

455

531

607

758

910

1213

1517

22,0

58

87

116

145

174

217

261

290

362

434

507

579

724

869

1158

1448

23,0

55

83

111

138

166

208

249

277

346

415

485

554

692

831

1108

1385

24,0

53

80

106

133

159

199

239

265

332

398

464

531

663

796

1062

1327

25,0

51

76

102

127

153

191

229

255

318

382

446

510

637

764

1019

1274

26,0

49

73

98

122

147

184

220

245

306

367

429

490

612

735

980

1225

27,0

47

71

94

118

142

177

212

236

295

354

413

472

590

708

944

1180

28,0

45

68

91

114

136

171

205

227

284

341

398

455

569

682

910

1137

29,0

44

66

88

110

132

165

198

220

275

329

384

439

549

659

879

1098

30,0

42

64

85

106

127

159

191

212

265

318

372

425

531

637

849

1062

31,0

41

62

82

103

123

154

185

205

257

308

360

411

514

616

822

1027

32,0

40

60

80

100

119

149

179

199

249

299

348

398

498

597

796

995

33,0

39

58

77

97

116

145

174

193

241

290

338

386

483

579

772

965

34,0

37

56

75

94

112

141

169

187

234

281

328

375

468

562

749

937

35,0

36

55

73

91

109

136

164

182

227

273

318

364

455

546

728

910

36,0

35

53

71

88

106

133

159

177

221

265

310

354

442

531

708

885

37,0

34

52

69

86

103

129

155

172

215

258

301

344

430

516

689

861

38,0

34

50

67

84

101

126

151

168

210

251

293

335

419

503

670

838

Vc

 

in m/min

4

6

8

10

12

15

18

20

25

30

35

40

50

60

80

100

Содержание 3034252

Страница 1: ...EN Operating Manual Version 1 0 2 Geared drill Part no 3034252...

Страница 2: ...7 1 15 1 Mechanical maintenance 17 1 16 Accident report 17 1 17 Electronics 17 1 18 Inspection deadlines 18 2 Technical specification 2 1 Emissions 20 2 2 Dimension DH35V 21 3 Delivery interdepartment...

Страница 3: ...1 2 Restarting 41 6 2 Inspection and maintenance 41 6 3 Repair 47 6 3 1 Customer service technician 47 6 4 Cooling lubricants and tanks 48 6 4 1 Inspection plan for water mixed cooling lubricants 49 7...

Страница 4: ...07 06 4 Translation of original instruction DH35V EN DH35V_GBIVZ fm 9 11 Bohrkopf Drilling head 69 9 12 Bohrtisch Drilling table 74 9 13 Bohrfutterschutz Drill chuck protection 76 9 14 Schaltplan Wiri...

Страница 5: ...nce all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the present manual can possibly deviate f...

Страница 6: ...to the geared drill 1 1 Rating plate INFORMATION If you are unable to rectify an issue using these operating instructions please contact us for advice Optimum Maschinen Germany GmbH Dr Robert Pfleger...

Страница 7: ...ious injury or death CAUTION A danger or unsafe procedure that can cause personal injury or damage to property ATTENTION Situation that could cause damage to the geared drill and product as well as ot...

Страница 8: ...roperly We will not be held liable for any damages resulting from any operation which is not in accord ance with the intended use We expressly point out that the guarantee will expire if any construct...

Страница 9: ...Use cooling and lubricating agents to increase the durability of the tool and to improve the surface quality Clamp the cutting tools and workpieces on clean clamping surfaces Sufficiently lubricate t...

Страница 10: ...Nevertheless there is a residual risk as the geared drill operates with high speeds rotating parts electrical voltage and currents We have used design and safety engineering to minimize the health ris...

Страница 11: ...company about the assigned tasks and possible risks in case of improper behaviour The operator may only carry out tasks that exceed normal operation if this is stated in these instructions and the op...

Страница 12: ...machine in accordance with 3 of the Factory Safety Act and perform an operational risk analysis in accordance with 6 of the Work Safety Act Obligations of the operator have obtained a training regardi...

Страница 13: ...f the fault has been eliminated you have verified that there is no danger to personnel or objects WARNING If you bypass remove or deactivate a safety device in any other way you are endangering yourse...

Страница 14: ...ergency stop push button depending on the preset speed Img 1 2 Emergency stop 1 11 1 Master switch WARNING Dangerous voltage even if the main switch is switched off General check Equipment Check OK Gu...

Страница 15: ...ard Adjust the guard to the correct height before you start working To do so slacken the clamping screw set the required height and re tighten the clamping screw There is a switch integrated in the sp...

Страница 16: ...ching on the geared drill make sure that there are no dangers generated for persons no objects are damaged Avoid any unsafe work methods Make sure that your operation does not create a safety hazard T...

Страница 17: ...f they are working properly 1 16 Accident report Inform your supervisors and Optimum Maschinen Germany GmbH immediately in the event of accidents possible sources of danger and any actions which almos...

Страница 18: ...anently installed electrical systems and operating equipment are considered constantly monitored if they are continually serviced by qualified electricians and inspected by means of measurements in th...

Страница 19: ...e seat MT4 Table size Length x Width of the working surface 400 x 420mm T slot size diagonally running at the table 14mm Bearing load drilling table kg 200 Distance spindle table mm 65 800mm Maximum d...

Страница 20: ...l degree of the noise exposure of the operator Characteristics of the working area e g size of damping behaviour other noise sources e g the number of machines other processes taking place in proximit...

Страница 21: ...07 06 21 Translation of original instruction DH35V EN DH35V_GB_2 fm 2 2 Dimension DH35V Img 2 1 Dimension DH35G DH35V A A A A 285 65 800 max 1217 2175 474 860 400 420 660 450 420 395 14 155 150 270 4...

Страница 22: ...uspension equipment that might break under load can cause severe injuries or even death Check that the lifting and load suspension gear has sufficient load bearing capacity and that it is in perfect c...

Страница 23: ...p per must be notified immediately so the necessary steps can be taken to register a complaint Examine the complete machine carefully and check whether all materials such as shipping documents instruc...

Страница 24: ...In order to provide for the necessary stability of the geared drill it is necessary to firmly connect the geared drill with its foot to the ground We recommend the use of anchor rods DIN 529 M16 x 160...

Страница 25: ...be filled to half way up the sight glass Filling quantity about 4 5 liters The oil must be changed 200 hours after being filled for the first time then after every 2000 operating hours Use the oil ty...

Страница 26: ...mping devices WARNING There is a danger to persons and equipment if the first commissioning of the geared drill is carried out by inexperienced personnel We do not accept any liability for damages cau...

Страница 27: ...in the public supply network If the input impedance to the inverter does not coincide with the impedance of the line reflec tions occur which reduces the power transmission and can lead to a non line...

Страница 28: ...cur 3 10 1 Protection from Dangerous Shock Currents use of ELCBs To achieve increased safety in all installation systems and in power supply ranges for which the installation provisions stipulate or r...

Страница 29: ...e A they are therefore suitable for all the circuits mentioned ELCBs of this series therefore detect all types of fault current according to the triggering characteristic B i e both smooth DC fault cu...

Страница 30: ...top switch 2 Push button spindle rotation On Off 3 Drill chuck guard 4 Push button thread tapping 5 Drill depth scale 6 Drilling depth clamping lever 7 Activation quill feed 8 Lever for spindle sleeve...

Страница 31: ...spindle on With start up the spindle starts the rotation in a clockwise direction A changing to left hand motion counter clockwise is only possible with rotating spindle Push button OFF Turns the rota...

Страница 32: ...e Changes the menu language Function key 4 3 Tapping drilling mode Push button tapping drilling mode In the tapping mode the engine automatically starts up according to a predefined path over the dril...

Страница 33: ...epth and confirm the value by pressing the enter key Maximum adjustable value 99 9mm 4 4 Switching the machine on INFORMATION The machine cannot be started if the drill chuck guard is not closed and t...

Страница 34: ...feed only works if the direction of rotation is correct The feed is activated by pressing the push buttons in the spindle sleeve lever The feed is per formed by an electromagnetic coupling The feed is...

Страница 35: ...is being loosened from the drilling spin dle Pull out the locking bolt completely Press the sleeve lever with a fast and powerful movement upwards The taper mandrel is pressed out of the drill spindl...

Страница 36: ...ON The cooling lubricant needs to be checked at least weekly including during downtimes with regard to its concentration ph value bacteria and fungal decay Cooling lubricants and tanks on page 48 6 4...

Страница 37: ...e 60 100 0 10 0 15 0 30 0 40 0 60 CuZn alloy ductile 35 60 0 05 0 10 0 25 0 35 0 55 Aluminum alloy up to 11 Si 30 50 0 10 0 20 0 30 0 40 0 60 Thermoplastics 20 40 0 05 0 10 0 20 0 30 0 40 Thermosettin...

Страница 38: ...1274 1699 2123 16 0 80 119 159 199 239 299 358 398 498 597 697 796 995 1194 1592 1990 17 0 75 112 150 187 225 281 337 375 468 562 656 749 937 1124 1499 1873 18 0 71 106 142 177 212 265 318 354 442 53...

Страница 39: ...he chisel edge is positioned at an angle of 55 to the major cutting edge As a general rule of thumb it applies The pre drilling diameter is depending on the length of the chisel edge Recommended worki...

Страница 40: ...ot be split on the ground Clean up any spilt liquid or oils immediately using proper oil absorption methods and dispose of them in accordance with current legal requirements on the environment Collect...

Страница 41: ...he machine you must be sure that no dangers generated for persons the machine is not damaged 6 2 Inspection and maintenance The type and level of wear depends to a large extent on the individual usage...

Страница 42: ...ug Remove the oil drain plug If necessary use sealing tape for drain plug Fill in the open lubricating system of the geared drill about 3 litres of oil Check if the oil level is correct via the sight...

Страница 43: ...cant pump Replace the cooling agent regularly depending on usage To do so unscrew the chip container and remove the chips or other soiling Empty and clean the collecting tray Img 6 3 Chip separator at...

Страница 44: ...of the cover Slightly twist the cover in the sealing seat Then use the mounting screws to press the cover off the seal based on operator s historic values in accordance with German DGUV BGV A3 Electro...

Страница 45: ...struction DH35V EN DH35V_GB_6 fm in case of need Drill drift function Readjust If necessary screw in the screw further so that the ejector rod reaches your taper mandrel driver Img 6 5 Drill drift rod...

Страница 46: ...in the fixed driven sleeve 3 during drill feed The noises are caused by the necessary clearance between the two toothings of the sleeve and spindle The grease in the delivery condition may have been...

Страница 47: ...hinen GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt can provide a customer service technician however the request for a customer service techni cian can only be made via your specialist dealer If th...

Страница 48: ...is an increase in nitrite content to more than 20 ppm mg 1 or nitrate content to more than 50 ppm mg 1 there is an increase in the N nitrosodiethanolamine NDELA to more than 5 ppm mg a CAUTION Comply...

Страница 49: ...nitial filing Measures in accordance manufacturer s recommendations 1 0 based on initial filing Replace cooling lubricant clean cooling lubricant circulation system Usage concentration Manual refracto...

Страница 50: ...ll tip is running off centre the drilled hole is non round Hard points on the workpiece Length of the cutting spirals or angles on the tool are unequal Drill deformed Use new drill Drill is defective...

Страница 51: ...depth adjustment Spindle bearing overheating Bearing worn down Bearing pretension is too high Working at high drilling speed over a longer period of time Replacing Increase bearing clearance for fixed...

Страница 52: ...HVFULSWLRQ RI JHQHUDO VWDWXV 6 HVFULSWLRQ RI IXQFWLRQ 5 5 1 2Q 5HDG IRU RSHUDWLRQ QR DFWLYH IDXOW 5 1 ODVKLQJ VORZO RPPLVVLRQLQJ RU UHVHW RI IDFWRU VHWWLQJV 5 2Q 25 1 IODVKLQJ VORZO LUPZDUH XSGDWH LQ...

Страница 53: ...QHFWHG 5 1 6 VWHP 2 GHQWLILFDWLRQ PDLQWHQDQFH GDWD 0 0 GDWD 7DEOH HVFULSWLRQ RI ILHOGEXV FRPPXQLFDWLRQV HVFULSWLRQ RI IXQFWLRQ 2II FOLF GDWD H FKDQJH RU ILHOGEXV QRW LQ XVH S 5 ODVKLQJ VORZ O XV IDXOW...

Страница 54: ...Malfunctions Version 1 0 2 2020 07 06 54 Translation of original instruction DH35V EN DH35V_GB_8 fm...

Страница 55: ...la 150 Meropa 150 VG 100 CLP 100 Aral Degol BG 100 BP Energol GR XP 100 SPARTAN EP 100 Kl beroil GEM 1 100 Mobilgear 627 Shell Omala 100 Meropa 100 VG 68 CLP 68 Aral Degol BG 68 BP Energol GR XP 68 SP...

Страница 56: ...broches haute vitesse VG 68 Deol BG 68 Emergol HLP D68 Spartan EP 68 Druck l KLP 68 C Shell Omala 68 Fett f r Zentralschmierung Flie fett Grease for central lubrica tion Graisse pour lubrification ce...

Страница 57: ...red or replaced by components which are free from defects Title to replaced products or components is transferred to OPTIMUM Maschinen Germany GmbH The automatically generated original proof of purcha...

Страница 58: ...vices which OPTIMUM GmbH or one of its agents performs in order to fulfil any additional warranty are neither an acceptance of the defects nor an acceptance of its obli gation to compensate These serv...

Страница 59: ...Dispose of machine components and operating fluids using the intended disposal methods 8 6 2 Disposal of new device packaging All used packaging materials and packaging aids from the machine are recyc...

Страница 60: ...nce it is only possible to reuse oils with out pre treatment when they have not been mixed The disposal instructions for used lubricants are made available by the manufacturer of the lubricants If nec...

Страница 61: ...hnung Machines name Herstellungsdatum Date of manufacture Artikelnummer Article no Die Artikelnummer befindet sich in der Ersatzteilliste The article no is located in the spare parts list Die Seriennu...

Страница 62: ...Version 1 0 2 2020 07 06 62 Originalbetriebsanleitung DH35V DE EN DH35V_parts fm 9 4 Bohrkopf Drilling head Img 9 1 Bohrkopf Drilling head A B C D F E...

Страница 63: ...0 2 2020 07 06 63 Originalbetriebsanleitung DH35V DE EN DH35V_parts fm 9 5 Bohrkopf Drilling head Img 9 2 Bohrkopf Drilling head A 57 58 59 123 61 60 129 50 120 27 26 25 121 24 122 21 36 77 78 124 12...

Страница 64: ...DE EN DH35V_parts fm 9 6 Bohrkopf Drilling head Img 9 3 Bohrkopf Drilling head B 154 151 152 153 34 158 98 31 155 32 156 33 22 144 14 18 23 6 6 131 6 130 20 99 40 162 17 133 132 7 23 14 144 13 135 3...

Страница 65: ...inalbetriebsanleitung DH35V DE EN DH35V_parts fm 9 7 Bohrkopf Drilling head Img 9 4 Bohrkopf Drilling head C 154 151 152 153 34 98 150 155 32 156 33 161 41 136 12 130 6 11 10 9 6 6 143 131 131 133 8 2...

Страница 66: ...Version 1 0 2 2020 07 06 66 Originalbetriebsanleitung DH35V DE EN DH35V_parts fm 9 8 Bohrkopf Drilling head Img 9 5 Bohrkopf Drilling head 145 28 30 146 37 5 4 12...

Страница 67: ...DE EN DH35V_parts fm 9 9 Bohrkopf Drilling head Img 9 6 Bohrkopf Drilling head F F 159 151 152 153 47 157 98 46 70 160 71 174 175 106 103 103 69 105 109 104 69 107 108 108 54 102 52 102 176 173 164 1...

Страница 68: ...35V DE EN DH35V_parts fm 9 10 Bohrkopf Drilling head Img 9 7 Bohrkopf Drilling head 84 170 169 179 83 178 178 180 177 65 66 117 118 44 88 168 114 35 167 45 90 68 114 67 101 100 126 80 79 74 92 128 112...

Страница 69: ...Version 1 0 2 2020 07 06 69 Originalbetriebsanleitung DH35V DE EN DH35V_parts fm 9 11 Bohrkopf Drilling head Img 9 8 Bohrkopf Drilling head 147 148 149 181 147 75 91 76 48 114 48 114 165 182 183 188...

Страница 70: ...Zahnrad Gear 1 0303425218 20 Kugellager Ball bearing 1 6303 0406303R 21 Kugellager Ball bearing 1 6305 0406305R 22 Kupplung Clutch 2 0303425222 23 Kugellager Ball bearing 4 3203 0403203R 24 Welle Shaf...

Страница 71: ...sing 1 0303425265 66 Motorplatte Motor plate 1 0303425266 67 Geh use Housing 1 0303425267 68 Abdeckung Cover 1 0303425268 69 Scheibe Washer 2 0303425269 70 Welle Shaft 1 0303425270 71 Schaltgabel Swit...

Страница 72: ...head screw 6 ISO 4762 M8 x 50 118 Zylinderstift Cylindrical pin 4 DIN EN ISO 8733 8x50 119 Innensechskantschraube Socket head screw 3 ISO 4762 M5 x 10 120 Sicherungsring Retaining ring 1 DIN 472 62x2...

Страница 73: ...034252165 167 Innensechskantschraube Socket head screw 4 ISO 4762 M6 x 25 168 lschauglas Oil sight glass 1 03034252168 169 Innensechskantschraube Socket head screw 6 ISO 4762 M4 x 8 170 Not Halt Schal...

Страница 74: ...fm 9 12 Bohrtisch Drilling table Img 9 9 Bohrtisch Drilling table 193 Einstellschraube Ajust screw 1 03034252193 194 Fusspedal optional Foot pedal option 1 3050032 4 2 25 7 17 5 17 20 10 32 30 31 11 3...

Страница 75: ...4 15 Sp nefilter Chip filter 1 03034250215 16 K hlmittelpumpe Coolant pump 1 03034250216 17 Innensechskantschraube Socket head screw 13 ISO 4762 M14 x 40 18 Scheibe Washer 5 DIN 125 A 14 19 Schmiernip...

Страница 76: ...03 4 Buchse Bushing 1 03034250104 5 Stange Rod 1 03034250105 6 Halter Holder 1 03034250106 7 Sechskantmutter Hexagon nut 2 03034250107 8 R ndelschraube Knurled screw 1 6x15 03034250108 9 Gewindestift...

Страница 77: ...Version 1 0 2 2020 07 06 77 Originalbetriebsanleitung DH35V DE EN DH35V_parts fm 9 14 Schaltplan Wiring diagram DH35V...

Страница 78: ...Version 1 0 2 vom 2020 07 06 78 Originalbetriebsanleitung DH35V DE EN DH35V_parts fm...

Страница 79: ...Version 1 0 2 2020 07 06 79 Originalbetriebsanleitung DH35V DE EN DH35V_parts fm...

Страница 80: ...Version 1 0 2 vom 2020 07 06 80 Originalbetriebsanleitung DH35V DE EN DH35V_parts fm...

Страница 81: ...Halt Schalter Emergency stop button HY 57B 17 1 030342521S4 2K5 Steuerelais Control relay MY4N GS DC24V 1 030342522K5 2K6 Relais K hlmittelpumpe Coolant pump relay LP1 K0901BD 1 030342522K6 3S5 Druckt...

Страница 82: ...ety of machinery Integral lighting of machines EN 13849 1 2015 Safety of machinery Safety related parts of controls Part 1 General design principles EN 13849 2 2012 Safety of machinery Safety related...

Страница 83: ...ctronics 17 F First commissioning 26 Foot switch 26 I Inspection 41 Integrated drill drift 35 Intended use 8 Interdepartmental transport 22 M Maintenance 40 41 Malfunctions 50 Misuse 9 O Obligations o...

Страница 84: ...Version 1 0 2 2020 07 06 84 Translation of original instruction DH35V EN DH35V_GBSIX fm...

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