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Using the instruction manual

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optek-Manual--1004-1022-02--156-US-2017-12-11

www.optek.com

Using the instruction manual

1.1

Validity of the instruction manual

This instruction manual is valid for the optek-converter 156 only.

Follow the instruction manual for every operation. If the converter is not used as

described in this instruction manual, your safety and the converter function could

be affected.

To keep up reliability of the product, enhance its life cycle and avoid down times,

you have to follow the instructions given in this manual.

Furthermore, please follow the existing accident prevention and environmental

protection instructions, as well as recognized technical instructions for safe and

professional working.

Содержание 156

Страница 1: ...151 Instruction Manual optek converter 156 optek Manual 1004 1022 02 156 US 2017 12 11 PN 1004 1022 02 52 optek Danulat GmbH Emscherbruchallee 2 45356 Essen Germany Phone 49 0 201 63409 0 E Mail info optek de Internet www optek com ...

Страница 2: ...ss or damage caused due to improper use of this instruction manual or products described herein This manual is protected by copyright However the user may produce copies and translations if required for correct operation of the products On request this manual is available in other languages as well as in digital format Acrobat Reader 7 0 required Our products are being continuously improved Techni...

Страница 3: ...1 Possible sensors 11 6 2 Converter dimensions 12 6 2 1 Dimensions for wall mount housing B19 21 plastic ABS IP66 option 13 6 2 2 Dimensions for wall mount housing B19 42 plastic ABS IP66 option 14 6 2 3 Dimensions for wall mount housing S19 42 stainless steel 1 4301 SS304 IP65 option 15 6 2 4 Dimensions for mounting with mounting angle 16 7 Installation of the converter 17 7 1 Installation site r...

Страница 4: ... 9 1 Requirements for commissioning 28 9 2 Switching the converter on 28 9 3 Adjusting lamp voltage 29 9 4 Setting the zero point 31 9 5 Setting the measuring range 32 9 6 Setting alarms 35 9 7 Adjusting the digital read out 36 9 8 Other activities when commissioning 37 10 Faults 38 11 Spare parts and accessories 40 11 1 Accessories converter 40 11 2 Small parts fuses 41 12 Appendix 42 12 1 Instal...

Страница 5: ...every operation If the converter is not used as described in this instruction manual your safety and the converter function could be affected To keep up reliability of the product enhance its life cycle and avoid down times you have to follow the instructions given in this manual Furthermore please follow the existing accident prevention and environmental protection instructions as well as recogni...

Страница 6: ...ates immediate danger to life and health of persons The text next to the symbol gives information on how to avoid bodily injuries If the possible cause of risk can be specified the corresponding pictogram preceeds instructions Danger Electrical voltage This pictogram indicates danger due to electrical voltage Caution This pictogram indicates information on how to avoid material damage Note This pi...

Страница 7: ...be sent back at your cost optek s declaration of decontamination and contact information can be found on our website www optek com 2 2 Disposal Special legal regulations apply to the return and disposal of industrial waste equipment However manufacturer and user can contractually agree on which party is to fulfill these legal obligations Observe current national disposal regulations For disposing ...

Страница 8: ... The converter is to be installed in a control cabinet which provides an external release device so that the converter can be switched voltage free Observe chapter Technical data The use in explosion proof areas is prohibited Unauthorized constructional changes additional fittings or rebuildings as well as changes to and interference with the converter program are prohibited The manufacturer is no...

Страница 9: ...ions have been taken After maintenance and repair proper function as well as the fulfillment of the safety requirements and testing must be guaranteed Protect the converter from impacts causing corrosion or preventing components from working properly Have faulty parts of the measuring system replaced immediately Spare parts must comply with the technical requirements defined by optek This is alway...

Страница 10: ...ective ground contact is provided Do not work on live active parts of the electrical equipment When working on the electrical equipment observe the following safety regulations 1 Switch voltage free 2 Protect against re commissioning 3 Check if voltage free 4 Cover live parts 5 Earth and short circuit In case of faults in the power supply disconnect the converter immediately In case of a short cir...

Страница 11: ...s obtained The 156 provides four defined and one variable measuring range to be adjusted to your specific process parameters The LED indicator indicates the percentage of the selected measuring range For connection to the process control system the 156 converter is equipped with two independent setpoints and a 4 20 mA output for alarms and real time process monitoring An additional relay output fa...

Страница 12: ... button for setting alarm 1 in steps of 1 of the respective measuring range 7 LED red switch indicator for alarm 1 8 LED red lamp failure indication 9 LED red power indication 10 DIP switch RANGE 1 10 for measuring range setting 11 Potentiometer VAR for setting the variable measuring range 12 Potentiometer ZERO for zero point setting 13 DIP switch DISP 5 6 for setting digital read out 1 14 Potenti...

Страница 13: ...tage preset 230 V AC or 115 V AC does not apply for a 24 V AC DC version 24 Power supply fixed 25 Fuse I T 0 315 A for 230 V AC T 0 630 A for 115 V AC T 1 250 A for 24 V AC DC 26 Fuse II T 0 315 A for 230 V AC T 0 630 A for 115 V AC T 1 250 A for 24 V AC DC 27 Detector input only for optek sensors ALARM II 14 MADE IN GERMANY OPTEK DANULAT N PE L 230V LAMP AL 17 18 15 16 3 DETECTORINPUTS 5 5 4 50 6...

Страница 14: ... load limit curve relay outputs in the manual for alarm I and II Failsafe output 1 SPDT contact to alarm in case of lamp or system failure active 0 250 V AC 0 300 V DC 0 8 A refer to load limit curve relay outputs in the manual Cable lengths sensor 2 3 5 10 15 20 30 100 m 7 10 16 33 49 66 98 328 ft sensor AS56 max 50 m Power supply Fixed secured against acci dental touching 115 230 V AC selectable...

Страница 15: ... optek com 6 1 Possible sensors One or more of the following optek sensors can be connected to the converter AF56 N AF56 F AS56 N AS56 F Connecting flameproof sensors to the converter is prohibited The meaning of the sensor options is described in the sensor manuals ...

Страница 16: ...nual 1004 1022 02 156 US 2017 12 11 www optek com 6 2 Converter dimensions Fig 4 Dimensions 106 3mm 4 19 190mm 7 48 18mm 0 71 128 4mm 5 06 optek ZERO VAR ALARM 1 LAMP FAILURE POWER ALARM 2 8 8 8 8 50 ppm 100 ppm 250 ppm 500 ppm ...

Страница 17: ... housing B19 21 plastic ABS IP66 option Fig 5 Dimensions with wall mount housing B19 21 optek X56 ZERO VAR 24 8 ALARM 1 LAMP FAILURE POWER ALARM 2 8 8 8 8 176mm 6 93 192 7mm 7 59 206mm 8 11 5 5mm 0 22 120mm 4 72 90mm 3 54 13 4mm 0 53 2x M20 4x M16 140 140 90mm 3 54 237mm 9 33 265mm 10 43 81mm 3 19 287mm 11 3 ...

Страница 18: ...ption Fig 6 Dimensions with wall mount housing B19 42 ALARM 2 ALARM 1 ALARM 2 ALARM 1 optek optek X56 ZERO X56 ZERO POWER LAMP FAILURE 24 8 24 8 LAMP VAR POWER FAILURE VAR 8 8 8 8 8 8 8 8 120mm 4 72 90mm 3 54 13 4mm 0 53 323mm 12 72 340mm 13 39 353mm 13 9 140 140 4x M20 8x M16 Ø5 5mm 0 22 90mm 3 54 237mm 9 33 265mm 10 43 81mm 3 19 287mm 11 3 ...

Страница 19: ... Dimensions with wall mount housing S19 42 stainless steel 1 4301 SS304 IP65 8 8 8 8 8 8 8 8 237mm 9 33 265mm 10 43 190mm 7 48 323mm 12 72 340mm 13 39 353mm 13 9 23 5mm 0 93 6 4mm 0 25 65mm 2 56 271mm 10 67 301mm 11 85 295mm 11 61 125 125 4x M20 10x M16 ALARM 2 optek ALARM 2 optek FAILURE X56 ALARM 1 POWER LAMP 24 8 LAMP FAILURE POWER ZERO VAR X56 ALARM 1 24 8 ZERO VAR ...

Страница 20: ... 11 www optek com 6 2 4 Dimensions for mounting with mounting angle Fig 8 Dimensions for mounting with mounting angle W19 max 111mm max 4 37 max 298mm max 11 73 min 34mm min 1 34 min 221mm min 8 7 92mm 3 62 203mm 7 99 60mm 2 36 80mm 3 15 100mm 3 94 6 5mm 0 26 ...

Страница 21: ...tandard installation A control cabinet with a cutout of 106 x 116 mm 4 17 x 4 57 for the converter as well as 4 drill holes M2 5 for fixing are provided Dimensioning details of the converter are given in the technical data An external release device on the control cabinet is located close to the converter With this device the converter can be switched voltage free Tool Screw driver 7 2 Standard in...

Страница 22: ... the converter With this device the converter can be switched voltage free Tool Screw driver Installation kit W19 consisting of 1 x mounting angle W19 2 x nut plate M2 5 28HP s 4 5 H profile 4 x screw M2 5 x 8 DIN 7985 A2 7 4 Mounting with mounting assembly 1 Prepare the wall for fixing the mounting assembly so that the assembly may be fixed to the wall with the small side 2 Mount the mounting ass...

Страница 23: ...e 17 The power supply socket is not provided with a first to mate last to break protective ground contact You must therefore provide an external release device The converter is designed for continuous operation and has only to be switched voltage free for maintenance purposes ALARM II 14 MADE IN GERMANY OPTEK DANULAT N PE L 230V LAMP AL 17 18 15 16 3 DETECTORINPUTS 5 5 4 50 60Hz 30VA 230VAC T0 315...

Страница 24: ...ion Tool Screw driver 1 Check if the voltage is 24 V AC DC 2 Connect the power supply to the power supply socket 24 Fig 12 Connecting the power supply 24 V AC DC ALARM II 14 MADE IN GERMANY OPTEK DANULAT N PE L 230V LAMP AL 17 18 15 16 3 DETECTORINPUTS 5 5 4 50 60Hz 30VA 230VAC T0 315A 115VAC T0 630A 115 230V 5 1 2 8 ALARM I 11 13 12 10 9 mA VOLTAGE 6 7 LAMP LAMP 21 20 19 23 24 ALARM II 14 OPTEK D...

Страница 25: ...to the detector inputs and lamp outputs specified in table 2 Thus danger of mixing inputs and outputs up is minimized Detector inputs 3 4 and 2 x 5 are not used The detector input 5 4 3 is inactive Tab 2 Connections Number of sensors Sensor type Detector input connection of the converter Lamp output Cable set lengths max 1 sensor AF56 Detector input 5 1 2 Lamp output 6 7 100 m 328 ft 1 sensor AS56...

Страница 26: ...s marked with the number of the correct terminal Detector cable to sensor 1 white A1 2 brown A2 5 black A5 Lamp cable to sensor 6 white or blue 6 7 brown 7 Caution Lamp voltage must be adjusted to the cable length in order to compensate volta ge loss in the cable Too low lamp voltage can lead to wrong measuring results Too high lamp voltage reduces the life of the lamp module considerably ...

Страница 27: ...P AL 17 L MADE IN GERMANY PE N OPTEK DANULAT 230V 18 50 60Hz 30VA 230VAC T0 315A 115VAC T0 630A 115 230V VOLTAGE 11 14 12 13 16 15 10 8 9 6 7 ALARM I ALARM II mA LAMP LAMP PE N L DETECTORINPUTS 5 5 3 4 2 1 5 50 60Hz 30VA 24V T1 25A OPTEK DANULAT 24V DC ALARM I 12 13 15 18 17 16 14 LAMP AL ALARM II 10 11 7 6 9 8 VOLTAGE LAMP LAMP mA A5 BK A1 WH A2 BN 6 WH BU 7 BN 115 230 V AC PA PE PA PE 24 V AC DC...

Страница 28: ...0 630A 230V MADE IN GERMANY OPTEK DANULAT 3 DETECTORINPUTS PE L N 4 5 5 1 2 5 8 15 14 17 18 16 9 10 12 13 11 ALARM II LAMP AL ALARM I mA VOLTAGE LAMP 6 7 LAMP VOLTAGE LAMP PE OPTEK DANULAT MADE IN GERMANY DETECTORINPUTS 5 5 N L 5 3 4 2 1 50 60Hz 30VA 24V T1 25A 24V DC 15 18 17 16 10 11 12 14 13 7 6 9 8 ALARM II LAMP AL ALARM I LAMP mA 5 BK 1 WH 2 BN 6 BU 7 BN PA PE 115 230 V AC 24 V AC DC PA PE Op...

Страница 29: ... is assigned a minimum value for indication of a lamp failure at the sensor The lamp failure relay is operated enabled i e the relay is picked up in normal operational state If the lamp current falls below the minimum value of approx 310 mA the lamp failure relay is disabled If the corresponding request is given this allows monitoring regarding lamp and power failure ALARM II 14 MADE IN GERMANY OP...

Страница 30: ...Wiring 26 optek Manual 1004 1022 02 156 US 2017 12 11 www optek com Observe the admissible relay output loads Fig 17 Load limit curve relay outputs ...

Страница 31: ...he converter is equipped with an mA output 18 galvanically isolated 500 V DC set to 4 20 mA mA output terminals 8 9 ALARM II 14 MADE IN GERMANY OPTEK DANULAT N PE L 230V LAMP AL 17 18 15 16 3 DETECTORINPUTS 5 5 4 50 60Hz 30VA 230VAC T0 315A 115VAC T0 630A 115 230V 5 1 2 8 ALARM I 11 13 12 10 9 mA VOLTAGE 6 7 LAMP LAMP 21 20 19 ALARM II 14 OPTEK DANULAT MADE IN GERMANY N PE L LAMP AL 17 18 15 16 1 ...

Страница 32: ...ring of the converter see chapter 8 page 19 9 2 Switching the converter on 1 Flip the converter power switch 22 to I ON position Fig 19 Power switch on converter 115 230 V left and 24 V right 2 Switch on the external release device 3 Wait for approx 15 minutes until the system has reached the operating temperature ALARM II 14 OPTEK DANULAT MADE IN GERMANY N PE L LAMP AL 17 18 15 16 1 2 5 5 4 5 3 D...

Страница 33: ...t terminals of the converter adjusts depending on the load Caution The lamp voltage at the converter must not exceed 8 5 V DC or the system will overheat 2 Adjust the lamp voltage at the potentiometer 16 Fig 20 Potentiometer for lamp voltage ALARM II 14 OPTEK DANULAT MADE IN GERMANY N PE L LAMP AL 17 18 15 16 1 2 5 5 4 5 3 DETECTORINPUTS 8 24V DC 50 60Hz 30VA 24V T1 25A ALARM I 11 12 13 9 10 mA VO...

Страница 34: ...voltage has to be reduced to the corresponding value to avoid overload Tab 3 Lamp voltage depending on cable set lengths Cable set lengths standard Lamp voltage V depending on connected sensor and cable cross section AF56 to 156 AS56 to 156 m ft 1 5 mm2 1 5 mm2 0 0 4 80 4 80 2 7 4 84 4 82 3 10 4 86 4 83 5 16 4 90 4 86 10 33 4 99 4 91 15 49 5 09 4 97 20 66 5 18 5 02 25 82 5 28 5 08 30 98 5 38 5 13 ...

Страница 35: ...east 15 minutes before checking the system zero point Tool Screw driver 1 Loosen the measuring range plate on the front at both screws 2 Use a screw driver to turn the potentiometer 12 clockwise until a measured value is displayed then turn it slowly anticlockwise to the left When reaching the zero point the green ZERO LED 5 lights up As long as this LED lights up the zero point is set to 1 of the...

Страница 36: ...4 CU VARIABLE 0 0 5 to 0 4 CU factory setting 0 0 5 CU CU as a unit is defined as the negative decadic logarithm of light intensity chan ge This means A measuring result increase by 1 CU corresponds to a light beam attenuation of 90 This results in the following conversion Tab 4 Relation between measuring result and attenuation of light Measuring result CU Remaining light 0 00 100 0 0 05 89 1 0 10...

Страница 37: ...result 1 8 CU measuring range to select 0 2 CU This can be easily checked via the mA output or by increasing an alarm in the widest measuring range until the alarm LED goes off Note For special uses the variable measuring range may be set to a customized measuring span The value may range between 0 5 and 4 CU At delivery the factory setting of this measuring range is 0 5 CU Tab 5 DIP switch positi...

Страница 38: ...set the desired variable measuring range at the potentiometer 11 turning Proceed according to this example Preset measuring range 0 3 0 CU mA display 4 20 12 mA corresponds to measuring result 1 5 CU Switch to variable measuring range Variable measuring range 0 2 3 CU desired Turn the potentiometer 11 to the right or left until the following indi cation appears for the mA output mA display 4 20 14...

Страница 39: ... limit value leads to delayed alarm a strong fast exceeding leads to imme diate alarm Alarm in case of lamp failure A lamp failure or similar system failure is indicated by light up of the lamp failure LED 8 on the front panel and reported by the lamp failure relay at terminals 16 17 and 18 As a result the signals fall below the minimum sensor signal which triggers both limit value relays and make...

Страница 40: ...measuring result is obtained within the set measuring range 2 Connect a multimeter to terminals 8 and 9 on the back of the converter It displays the corresponding measuring result in mA mA values mean the following 4 mA 0 and 20 mA 100 3 Use a screw driver to set the desired end value of the digital read out at the potentiometer 14 turning Proceed according to this example mA display 14 4 mA corre...

Страница 41: ...int of the converter see chapter 9 4 page 31 2 Check the set measuring range see chapter 9 5 page 32 3 Check the set alarm limit values see chapter 9 6 page 35 4 Document your settings using the form see chapter 12 1 page 43 5 Check measuring results with regard to plausibility 6 If settings and measuring results are correct enable measuring ...

Страница 42: ...n error message on the converter appears Try to clear the fault using the following table Should you have any difficulty clearing the fault feel free to contact our customer service To solve the problem efficiently we ask you to have the sheet with system data of your sensor or system at hand See chapter 14 page 45 for our contact data ...

Страница 43: ...dow Exchange lamp module Connection error No function No Lamp failure LED message Detector cable between sen sor and converter defective Continuity test of detector cable Exchange detector cable for new one Sensor cable incorrectly connected to converter Check and revise connections Measuring range excee ded Converter indicates flashing Process conditions Amplify measuring range If the measuring r...

Страница 44: ...2 Material plastic ABS Protection IP66 for 1 Converter X56 Blind plate for second slot Installation kit B19 PN 1200 3390 0001 00 included 1200 3317 0003 00 B19 42 IP66 2 x X56 Wall mount housing B19 42 Material plastic ABS Protection IP66 for 1 Converter C4000 HazeControl or for 2 Converter X56 Installation kit B19 PN 1200 3390 0001 00 included 1200 3321 0002 00 S19 42 IP65 1 x X56 Wall mount hous...

Страница 45: ... Manual 1004 1022 02 156 US 2017 12 11 www optek com 11 2 Small parts fuses Tab 9 Spare parts fuses 10 pieces each Part number 115 V AC T 0 630 A 1200 3300 0003 00 230 V AC T 0 315 A 1200 3300 0001 00 24 V AC DC T 1 25 A 1200 3300 0004 00 ...

Страница 46: ...Appendix 42 optek Manual 1004 1022 02 156 US 2017 12 11 www optek com 12 Appendix ...

Страница 47: ...nstallation documentation hardware Measuring task Installation site Measuring station no Responsible Phone Model Delivered on Ser No converter Ser No sensor Process connection Line size Material Gaskets Window material Optical path length OPL Measuring wavelength Standard settings Measuring range Alarm I Alarm II Notes ...

Страница 48: ... series X56 with X 1 or 5 as well as one sensor of the series AF56 AS56 TF56 have been developed constructed and manufactured in conformity with the requirements of EU directives 2014 35 EU 2014 30 EU published in L96 of 29 03 2014 and 2011 65 EU published in L174 of 01 07 2011 The assessment is based on the application of the standards EN 61010 1 2010 EN 61326 2 3 2013 EN 61326 1 2013 EN 61326 2 ...

Страница 49: ...N118 W18748 Bunsen Drive Germantown WI 53022 USA Phone 1 262 437 3600 Toll free call 1 800 371 4288 Fax 1 262 437 3699 E Mail info optek com China optek Danulat Shanghai Co Ltd Room 718 Building 1 No 88 Keyuan Road Pudong Zhangjiang Shanghai China 201203 Phone 86 21 2898 6326 Fax 86 21 2898 6325 E Mail info optek danulat cn 中国优培德在线测量设备上海有限公司上海张江科苑路 88 号德国中心 718 室邮编 201203 电话 86 21 28986326 传真...

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