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Exterior Lights and Connector, 12 Volt

Power for exterior lights, such as tail lights, turn, clearance and brake

lights, is supplied by the tow vehicle.

The connector between the recreational vehicle and the tow vehicle may

build up corrosion due to moisture. You may need to clean these terminals

occasionally to insure good electrical contact.

Porch Lights

Porch lights are placed on sidewalls, left and right side. Switches for

these lights, depending on models, will be on the Master Control Panel.

Occasionally, the switch will be on the light itself.

Brake Wiring

10 inch electric brakes operate on 12-volt power supplied from the tow

vehicle, transferred through the blue-positive and white-negative in the

seven way harness. There are no fuses or breakers installed in this brake

wiring. More information on the brake system is found in Chapter Three

- Using Your RV.

Bulbs

The table below lists bulbs and their numbers. Use the bulb suggested on

the light fixture, if listed.

Ceiling – 12 volt

1003 or 1141

Power Hood

912

Back-up Light

1076

Clearance Light

193

Security Light

1156

Porch Light

Tail Light

1157

Turn Light

1157

Brake Light

1157

Florescent

F15T8CW

Bathroom Strip Light

9-019

Power Slide Out

921

Under Cabinet

1383

License Plate

Содержание Toy Hauler

Страница 1: ...Toy Hauler Owner s Manual GUIDEBOOK TO ENJOYMENT OF YOUR OPEN RANGE RV RECREATIONAL VEHICLE...

Страница 2: ...TANT TO KEEPING YOUR COACH IN GOOD CONDITION FAILING TO PROVIDE MAINTENANCE AS SUGGESTED COULD RESULT IN LOSS OF WARRANTY COVERAGE REVIEW THE COPY OF YOUR OPEN RANGE RV COMPANY TOWABLE TRANSFERABLE LI...

Страница 3: ...ifth Wheel 12 Hitch Height Specifications Fifth Wheel 12 Hitch Height Specifications Travel Trailer 13 Hook Up Travel Trailer 13 The Safety Chain Travel Trailer 14 Traveling 14 Weights 14 Weighing Veh...

Страница 4: ...31 Doors 31 TV Antennas Standard Roof Mount 31 Slide Outs 32 Bedroom Slide Out 34 Manual Override 35 Chapter 4 Systems 36 Water and Drainage Plumbing 36 Tanks 36 Filling Fresh Water System 36 12 Volt...

Страница 5: ...em 59 Converter 59 Circuit Breakers and Fuses 12 Volt DC 61 Fuses 61 Circuit Breakers 61 Exterior Lights and Connector 12V 63 Porch Lights 63 Brake Wiring 63 Bulbs 63 Chapter 5 Appliances 64 Furnace 6...

Страница 6: ...Interior 73 Monitor Panel 74 Chapter 6 Mechanical Maintenance 75 Axle Brake System 75 Brakes 10 or 12 Inch 75 Tires 75 Step Assembly 76 Lug Bolts 76 Hitches Travel Trailer and Fifth Wheel 77 Jacks Fi...

Страница 7: ...should carefully read and understand these instructions as well as information supplied by the manufacturers of separately warranted products They contain important operating safety and maintenance in...

Страница 8: ...injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying OPEN RANGE RV COMPANY If NHTSA in addition receives similar complaints...

Страница 9: ...ot while traveling a busy highway 8 Always block the trailer wheels solidly before unhitching 9 Before leaving a camp area with a trailer in tow insure a The safety pin or locking lever is seated b Th...

Страница 10: ...ng down wall or window 3 Normal breathing will emit approximately 1 2 pint of moisture into the air per person per day The more occupants the greater quantity of condensation you may find Solutions 1...

Страница 11: ...he problem Please keep appointments to establish a good workable relationship 2 Contact the owner or general manager of the dealership should the initial attempt fail with the service department 3 Con...

Страница 12: ...tocking of parts varies from dealer to dealer Any authorized dealer can order any required part to be shipped to his dealership or have the part drop shipped to your residence All parts are obtained t...

Страница 13: ...urning it in the fall to your home it s classed as a seasonal site Performing repair work on such a site is not recommended for numerous reasons available parts tools space weather conditions etc Any...

Страница 14: ...ing neglect abuse misuse weather acts of nature acts of God or environmentally caused conditions and or corrosive atmospheres that promote rusting sealant deterioration oxidation or pitting 6 minor im...

Страница 15: ...warranted defect and the efforts to remedy it FAILURE TO SO NOTIFY OPEN RANGE RV COMPANY IN THIS REGARD SHALL RENDER THIS TTLW VOID AS TO THE CLAIMED DEFECT After receipt of such notice OPEN RANGE RV...

Страница 16: ...w or different parts OPEN RANGE RV COMPANY reserves the right to make changes in the design or material of its products without incurring any obligation to incorporate such changes in any product prev...

Страница 17: ...r dispense fuel inside this vehicle 6 Open the windows openings or air ventilation systems provided for venting the transportation area when vehicles are present 7 Do not operate propane appliances pi...

Страница 18: ...vehicles traveling level The condition of the tow vehicle s suspension system will affect the towing performance capability of your equipment Trailers with tandem axles need to travel as level as poss...

Страница 19: ...on hitch turn the crank on the jack 2 Open the coupler latch 3 Back the tow vehicle into proper position 4 Turn the crank on the jack to lower the coupler onto the ball hitch 5 Close the coupler latc...

Страница 20: ...attached to tow vehicle as required in your state CAUTION TRAVELING Weights For safety reasons and federal regulations OPEN RANGE RV COMPANY desires to provide the most accurate weight specifications...

Страница 21: ...record total weight Re hook the tow vehicle and remove the weight from the front support Be sure no part of tow vehicle is on the scale Now record the axle weight only The difference between the two w...

Страница 22: ...ls for your own safety and the safety of others 3 In passing or changing lanes remember you will need a longer distance to pass 4 Use your rearview mirrors frequently to observe your trailer and traff...

Страница 23: ...vehicle maintenance routine Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of a flat tire or other tire failure Safety First Basic Tire Maintenan...

Страница 24: ...s tire size The proper tire pressure for your vehicle is referred to as the recommended cold inflation pressure As you will read below it is difficult to obtain the recommended tire pressure if your...

Страница 25: ...rect pressure 4 If the tire pressure is too low note the difference between the measured tire pressure and the correct tire pressure These missing pounds of pressure are what you will need to add 5 At...

Страница 26: ...st be properly balanced This balance is achieved by positioning weights on the wheel to counterbalance heavy spots on the wheel and tire assembly A wheel alignment adjusts the angles of the wheels so...

Страница 27: ...ST is an indication the tire is for trailer use only Max Load Dual kg lbs at kPa psi Cold This information indicates the maximum load and tire pressure when the tire is used as a dual that is when fo...

Страница 28: ...t of the vehicle is to weigh it at a public scale Talk to your RV dealer to discuss the weighing methods needed to capture the various weights related to the RV This would include weights for the foll...

Страница 29: ...te Tires are warranted by the manufacturer of their respective brand and are to be serviced and warranted by a service center Contact your dealer for information on service centers for tires How to Ch...

Страница 30: ...the switch to provide the correct amount of current to brake assemblies to the coach Your controller is to be installed below the dash board of your tow vehicle Use the foot pedal control for general...

Страница 31: ...tive type 12 volt 12 amp hour wet cell battery Fire Extinguisher A fire extinguisher is installed in each vehicle and is located near the entrance door in the recreational vehicle Be familiar with its...

Страница 32: ...olt jack motor 5 Disconnect the 7 way wire connector cord 6 Disconnect the breakaway cable 7 Move tow vehicle away from camper 8 Level your camper from front to rear 9 Lower stabilizer jacks in rear o...

Страница 33: ...There is no master cut off switch to disengage detector When 12 volt power is provided the green LED light will come on After 60 seconds the detector will begin monitoring the environment for combusti...

Страница 34: ...conditions in a room where fuel burning appliances are well maintained and correctly ventilated the amount of carbon monoxide released into the room by appliances is not dangerous These fuels include...

Страница 35: ...correctly connected The LED will flash every minute to show the battery is supplying power to the alarm When production of combustion is sensed the unit sounds a loud alarm which continues until the...

Страница 36: ...PER WEEK DURING USE Each of the 3 listed detectors has it s own manual and instructions sheet providing more information for it s use and maintenance More information is available in the owners materi...

Страница 37: ...Doors Locks on entrance doors have two lock mechanisms a deadbolt in the frame section of lock and a standard lock in the handle Both locks use the same key Screen doors may have two types of latches...

Страница 38: ...in travel position figure 4 When lowering the antenna never lower it into any position except the TRAVEL POSITION Failure to lower antenna into the TRAVEL POSITION before traveling will very possibly...

Страница 39: ...a brake requiring 12 volt DC power to be activated The brake is designed to lock the motor preventing any movement of the slide out mechanism during travel A 20 amp breaker is located in the distribu...

Страница 40: ...the standard slide systems When the slide out begins to seat against the wall stop and just bump the switch until the slide out is tight as desired Use caution when moving slide Facia boards can be t...

Страница 41: ...ns listed below Motor and Gear Box Above Slide Room Flexible socket 10 long goes on end of motor mounted above the slide out fascia in the center of slide room Bedroom Slides Bedroom slides are same a...

Страница 42: ...and supply line open the faucet from the supply line Enter the coach and open any faucet to relieve air from the lines The water heater will fill first before the supply lines You will experience some...

Страница 43: ...mage to the plumbing system or components CAUTION 12 Volt Demand Pump When water is desired and you are not hooked up to city water your tank will be your supply On your monitor panel is a switch to t...

Страница 44: ...n shower is completed be sure to turn water off at the faucet Used water will drain through the plumbing pipes into the gray water holding tank Remember capacities of your water heater and gray water...

Страница 45: ...for free flow of water through system 5 Allow this water solution to stand in the system for three hours 6 Drain solution and flush with fresh water 7 To remove any excess chlorine taste or odor prep...

Страница 46: ...is fine for travel For best operating function keep 3 5 of water in bowl This assists flushing procedure Always flush for 10 seconds or more to ensure all solids and wastes move into tank and are not...

Страница 47: ...become clogged NEVER leave the gate valve of your coach s sewage tank open when hooked up to a park s sewer system Open only when you wish to drain system CAUTION Vents A very important part of your s...

Страница 48: ...a P trap installed into each line Water in these traps prevent odors from escaping into the coach During travel water from the P traps may spill and permit odors into the coach These odors come from...

Страница 49: ...and keep the probes free of debris and build up Gray Waste Water Tank Fill tank with 10 12 gallons of warm water Add a degreaser such as a citrus cleaner or Dawn dish soap Leave solution in tank while...

Страница 50: ...Method 2 WATER HEATER BYPASS KIT The water heater bypass is available on most units To winterize the plumbing system 1 Turn off the pump 2 Drain the water heater and the entire water system 3 The ope...

Страница 51: ...remove any foreign matter from tank Remember the moisture content may give you a false reading on your monitor panel indicating it is full Allow time to dry out tank or recharge for next usage Lo Poi...

Страница 52: ...to flow Fuel will change to vapor when released from the container Appliances are not designed to operate with liquid Liquid will damage o rings in valves and also leave sticky oily residue causing po...

Страница 53: ...ve HAND TIGHTEN ONLY to avoid damage to the valve or handle CAUTION Two overfill devices are built into the valve to prevent overfilling of the container First is the small brass knob or screw inside...

Страница 54: ...NING When propane containers are filled to 80 level there is available space for safe expansion of the vaporized liquid Should your container become slightly overfilled pressure may rise due to hot su...

Страница 55: ...ar the propane container This label reads as follows THIS GAS PIPING SYSTEM IS DESIGNED FOR USE WITH PROPANE ONLY DO NOT CONNECT NATURAL GAS TO THIS SYSTEM Securely cap inlet when not connected for us...

Страница 56: ...at the ACME fitting 8 Test all propane connections for leakage To Remove the Propane Containers for Refilling 1 Remove the bottle covers if used 2 Close the main valve on the container 3 Remove the t...

Страница 57: ...rger coaches optional on smaller coaches With both cylinders full of propane turn the lever on the regulator towards the cylinder you wish to use first This will now be the supply cylinder and the oth...

Страница 58: ...Close valve and search for leak Should you experience a gas freeze up close the main valve and wait 15 minutes before trying again Keep the container valve s closed when traveling Some states prohibi...

Страница 59: ...not touch electrical switches 3 Shut off the gas supply at the tank valve s or gas supply connection 4 Open doors and other ventilating openings 5 Leave area until the odor clears 6 Have the gas syst...

Страница 60: ...r of asphyxiation and unsafe levels of carbon monoxide are greater when the appliance is used for long periods of time IT IS NOT SAFE TO USE COOKING APPLIANCES FOR COMFORT HEATING Cooking appliances n...

Страница 61: ...energy Following is a list of typical appliance consumption when turned on fully for one hour of operation APPLIANCE LP GAS CONSUMPTION Water Heater 8 800 12 000 BTU Furnace 35 000 40 000 BTU Stove O...

Страница 62: ...Modifications Any changes alternations additions and or modifications need to be performed by qualified electrical technicians using only approved components which meet safety and code requirements T...

Страница 63: ...aximum of 12 distribution circuits are permitted All breakers are sized according to power needs on each line Do not replace breakers or fuses with any that are rated at a higher amperage Over fusing...

Страница 64: ...58...

Страница 65: ...void harm to appliances and personal electrical shock Polarity testers may be purchased in most electrical and hardware stores with the GFCI tester built in During use of the recreational vehicle it i...

Страница 66: ...drawn fan will speed up run faster or slow down based on amp draw and or temperature Should the fan not run at all the converter may overheat and will cut out and or stop The Battery Disconnect switc...

Страница 67: ...e of coach Fuses are placed in your electrical system to protect wiring and components when overloads appear or short circuits occur Radios stereos and possibly other components may have in line fuses...

Страница 68: ...r your protection Two types are available mechanical type or solid state which is the best and most expensive DO NOT replace circuit breakers or fuses with a higher current rating than those supplied...

Страница 69: ...will be on the light itself Brake Wiring 10 inch electric brakes operate on 12 volt power supplied from the tow vehicle transferred through the blue positive and white negative in the seven way harne...

Страница 70: ...operation The furnace receives 12 volt DC power from a fully charged battery and or the converter in the coach This power must be present before propane gas can enter through the control to the burne...

Страница 71: ...stics depend on the valve being positioned fully open Never attempt to operate with a valve partially closed NOTE This furnace is equipped with a shut off switch With the switch in the OFF position ga...

Страница 72: ...ake any mechanical adjustments Gas pressure as defined in Chapter 4 Systems is extremely important A dial gauge or U tube manometer is required to perform tests and adjustments Pressure must be set at...

Страница 73: ...e will significantly delay burner ignition The burner may light unexpectedly as the air in the line clears and is replaced by propane gas This unexpected ignition could burn you Air in the gas lines m...

Страница 74: ...the appliance has not been operated for a long period of time a longer waiting period for ignition of the pilot may be necessary due to air in the gas line 2 Operation of Oven Burner a Depress and tur...

Страница 75: ...which automatically lights the burner Do not try to light the burner by hand BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because propane is heavier...

Страница 76: ...ening of any door on the trailer If it can be blocked do not operate the water heater with the door open Operating Instructions 1 STOP Read the safety information provided 2 Turn off all electric powe...

Страница 77: ...ore it is filled with water Even brief operation of the electric element without water in the tank will burn out the electric heating element To energize the electric heating element turn the switch t...

Страница 78: ...it must have two vents One vent is on the roof or sidewall at the upper end of the refrigerator and a second vent is a lower service vent and door at the lower area of the refrigerator A vent installe...

Страница 79: ...ermitted through codes Each latch has a rating by pounds of pressure yet will prevent the door from opening during travel Operation in Transit During camping or parking the refrigerator must be level...

Страница 80: ...ush A light will illuminate indicating the water level of tanks or charge condition of battery Galley will light only when floor plan includes the second gray water holding tank The switch on the lowe...

Страница 81: ...g bearings Use a high quality wheel bearing grease available at automotive part stores Fibrous or non fibrous is not important Should bearing or cone race become damaged or worn both must be replaced...

Страница 82: ...igh gloss paint Lubricating the mechanism every 30 to 60 days 1 Carefully clean the area around the pivot points the rivets involved in the motion of the mechanism 2 After cleaning lubricate the pivot...

Страница 83: ...and copper for crimps bends kinks and or road damage 2 Test all fitting with soapy water or mechanical leak detector DO NOT use soap containing ammonia or chlorine 3 Regulator s should be calibrated...

Страница 84: ...e you have purchased has been inspected by our trained inspectors and fully meets our high quality standards As the owner of a new OPEN RANGE RV COMPANY fifth wheel or travel trailer you can rest assu...

Страница 85: ...OPEN RANGE RV COMPANY 3195 N State Road 5 Shipshewana IN 46565 260 768 7771 Phone 260 768 7077 Fax...

Страница 86: ...ject to dry out conditions by sun heat and winter freezing allowing water seepage Cap seal surface also may crack dry out shrink and pull loose from surface materials Annual inspection is required and...

Страница 87: ...irect to front bedroom TV Feed whole system 2 Sat1 Black TV Furthest to the rear 3 Sat2 White w Black Tape Basement outside Ent Comp 4 Sat3 Either not used or the living room TV if there is a bunk TV...

Страница 88: ...80...

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