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XV.  Troubleshooting

Motor Overheating

The motor’s internal circuit breaker will trip if the motor is overheating.

Air leaks between the collector and dust bin

       - The lid of the dust bin must be in place and sealed when operating the dust collector.

       - Make sure flex hose is not torn and the hose clamps are tight.

       - Check drum lid; cover should have a foam seal and be well seated.

       - Check for holes or leaks in the dust bin barrel.

Caused By:

Motor not properly wired. Check wire connections. (See wire diagram )

       - Check motor rotation - See wire diagram

Check breaker box. Make sure power supply is correct for motor.

Poor Dust Pick-Up at Woodworking Machines

Caused By:

Check length of duct runs and duct diameters compared to ductwork design guideline.

Make sure all ductwork is sealed. Large air losses will occur even through small cracks in the

   ductwork. Use silicone, duct tape or duct mastic compound as a sealant.

Check for air leaks between collector and dust bin.

Close all unused blast gates at your woodworking machines.

Examine hood design for weaknesses according to the ductwork guide.

Check for a restricted pipe, too small a hood port or too small a branch line. See branch line

   diameter chart in ductwork guide.

Be sure that your filter is clean. See filter cleaning directions.

Filter Clogging

Caused By:

Large chips clogging the filter

        - Check for a leak in the dust bin, flex coupling or lid. Check for split or torn flex coupling. (See

          also: Motor Overheating Section above)

        - Make sure dust bin has not over filled. Dust bin should be emptied before the dust reaches

          top of the container.

        - Interruption of air flow, such as vacuuming chips with a flex hose connection, will increase

          filter maintenance.

Fine dust clogging the filter

        - Air flow to the collector may be restricted. The collector needs the equivalent of at least a 4”

         diameter cross-section open to allow adequate air volume and speed for pre-separation

          in the cyclone stage of the collector. If you are using a woodworking machine with only one

          2” diameter dust port, partially open another blast gate to compensate.

        - Check for excessive elbows at cyclone inlet as explained in the mounting collector section.

        - Heavy sanding with a drum sander or fine grit paper will cause the pleated filter media to blind

          sooner than with larger size dust. Clean filter more often with compressed air.

Note:

 If you continue to experience difficulty with your collector call Oneida Air Systems at

1-800-732-4065 for assistance.

2HP Cyclonic Wood Dust Collector Owner’s Manual

O.A.S. 2002

c

16

Improper motor rotation - Running backwards will reduce suction by 30%.

Содержание Super Dust Gorilla 2hp

Страница 1: ...2HP Commercial Cyclonic Dust Collector Oneida Air Systems Inc 1001 West Fayette St Syracuse N Y 13204 Phone 1 800 732 4065 315 476 5151 Fax 315 476 5044 www oneida air com Owner s Manual ...

Страница 2: ... operating system Proudly Made in the U S A I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI XVII 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 System Start Up Information Commercial Configurations General Specifications Fan Performance Curves Dimensions General Tube Filter Layout Dimensions General Assembly Bracket Assembly General Assembly Instructions Filter Assembly External Filter Bag Assem...

Страница 3: ...electrician check current draw on motor with all gates open Current draw should not exceed maximum motor amperage OAS is not responsible for damage to motors caused by improper installation wiring or failure to follow these directions Caution The Direct Drive Fan Blower makes the system top heavy Use extreme care when setting the unit up Warning If amperage is too high shut down immediately See tr...

Страница 4: ...ecommended FT 19 Tube Filters 18 8 ft of filter area 12 dia x 6 long 7 5 8 ceiling height FT 25 Tube Filters 25 ft of filter area 12 dia x 8 long 9 10 ceiling height FT 31 Tube Filters 30 ft of filter area 12 dia x 10 long 12 ceiling height BIA ZHI 487 Test Rated C Captures 99 5 of test material between 0 2 2 0 microns 11 FPM face velocity 1 No Filter Caution If exhaust air is vented outside you m...

Страница 5: ...vanized cyclone integral blower 7 dia inlet rectangular outlet 12 dia x 4 wide cast aluminum fan wheel balanced to 3 mls Sound 75 85db at 10 Sleeve kit adds 4 Minimum 35 gal bin is 22 dia x 22 5 h 55 gal bin is 22 dia x 35 5 h Several Filter Options Available Galvanized steel construction The collector can be hung on the wall from the ceiling or free standing support using the 11 ga angle iron rin...

Страница 6: ... it will affect your bracket height Flex Hose length can be extended to accomodate a higher mounting height Always check the actual system height to determine your mounting height 2hp 21 75 74 35 gal 88 55 gal 2hp 86 25 35 gal 99 25 55 gal Note Use only if height restrictions prevent collector from being mounted higher 2 2hp Outlet Detail Outlet C 4 25 2hp 4 875 2hp 6 125 2hp 12 12 FTS060000 72 L ...

Страница 7: ...e double wide plenum 32 3 4 wide x 62 long x 12 high 5 hole single wide plenum 15 wide x 82 1 2 long x 12 high 4 hole single wide plenum 15 wide x 68 1 2 long x 12 high 5 hole double wide plenum 32 3 4 wide x 62 long x 12 high 4 hole double wide plenum 32 3 4 wide x 48 long x 12 high 2HP Cyclonic Wood Dust Collector Owner s Manual O A S 2002 c Inlet Outlet Outlet can be rotated and oriented indepe...

Страница 8: ...rrel Cyclone Preseparator separates 99 of the wood waste from the air stream Eliminates wear on the fan wheel and maintenance on the filter Cone Flex Hose Dust Bin Light weight 35 or 55 gal fiber dust bin Steel drum available for outside applications Note For cyclonic preseparation there must be an air tight seal between cyclone and dust container Dust bin must be located vertically under cyclone ...

Страница 9: ... each bracket to wall with lag screws concrete anchors or other suitable hardware See Fig 2 3 Note When installing the brackets on a concrete wall mount 2 x 4 s between wall and brackets to stabilize and dampen vibration 4 Position Angle Ring holding the fan housing over bracket Line up one hole in Ring with hole in each bracket at desired rotation of outlet two holes on each side will not line up...

Страница 10: ...cess length of flex hose if needed Longer flex hoses are available for installations requiring more height There must be an air tight seal between the collector and dust bin See Fig 3 6 Make sure the dust bin lid sits securely and the rubber gasket on the bin lid is in place on the barrel Maintain an air tight seal between cyclone and dust bin to prevent motor from overheating due to over amperage...

Страница 11: ...le at least 8 away from filter pleats Do not remove bottom dust pan before or during the blow off process Let dust settle into dust pan Unclip and dump out dust Filter removal is not required You can also run your fingers around the filter pleats to knock material down C rated spun bonded polyester filter contains 130 sq ft of filter area The filter captures between 0 2 2 0 microns of test materia...

Страница 12: ... and the ring thimbles are suspended above the floor at a height that will allow for a 5 gallon plastic bucket and tube filter to fit properly underneath A well sealed plywood box will make a good plenum for air distribution through the tube filters Use plywood for the plenums Cut 12 dia holes in the bottom of the box spaced 2 3 apart so that the ring thimbles fit snugly The rings should not be ab...

Страница 13: ... round transition to the fan housing with 4 3 8 bolts provided Use 4 1 2 x 8 sheet metal screws or 5 32 aluminum pop rivets to connect Silencer to Square to Round and Silencer to Plenum Plenum 2HP Commercial Wood Dust Collector Owner s Manual O A S 2002 c 2hp 35 Gal 55 Gal 89 7 8 2hp 8 5 2hp 27 1 4 2hp 28 3 8 2hp 35 Gal 55 Gal 88 Note Unit is top heavy Bolt stand to the floor after installation 3 ...

Страница 14: ... nameplate voltage Licensed electrician should make all electrical connections P1 T2 T4 T5 Connect leads T1 T2 T3 to line To reverse rotation interchange any two power line leads Always use the wire diagram on the motor plate Sometimes the wire diagrams on the motor will be for different rotation Wire for counter clockwise rotation Single Phase Low Voltage 115V Line 1 Line 2 P2 T3 T8 Single Phase ...

Страница 15: ...Cyclone Outside Placement Fan Blower has a TEFC Totally Enclosed Fan Cooled motor Note Use steel drum when placed outside Before Operation Check set screw and key in fan wheel make sure fan wheel is secure Fan blower should not vibrate Fan wheel is balanced to within 3 mils Mount system and connect cyclone and dust bin Make sure dust bin is in place before turning on the dust collector Do not oper...

Страница 16: ...t and the collector This activates the dust collector The Transceiver receives the signal from your hand held Transmitter and sends the signal to the relay and is plugged into any 110v outlet in your shop that is on the same service as the collector Extra Transmitter available Note The customer will need to run a 220 cord and plug to the system It does not come pre wired Part AWX220000 Extra Trans...

Страница 17: ...ctwork guide Be sure that your filter is clean See filter cleaning directions Filter Clogging Caused By Large chips clogging the filter Check for a leak in the dust bin flex coupling or lid Check for split or torn flex coupling See also Motor Overheating Section above Make sure dust bin has not over filled Dust bin should be emptied before the dust reaches top of the container Interruption of air ...

Страница 18: ...terials are considered combustible Air borne wood dust below 420 microns in size 017 of an inch in certain concentration ranges when ignited can deflagrate burn quickly An ignition source such as a spark or ember can ignite a dust mixture resulting in an expanding flame front which can cause an explosion if tightly contained A disturbance that raises a cloud of accumulated fine dust can raise addi...

Страница 19: ...ts In no event shall O A S s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Oneida Air Systems shall be tried in the State of New York County of Onondaga Oneida Air Systems shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our...

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