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R150 Relay Outputs

A4

B1

A7

A8

A9

A11

A10

A12

B2

B3

B4

B5

B6

Power

EStop

R150 Internal

Ground

A3

Internal Power

A6

A5

A2

Internally Fused

1

13

EStop Out

Driver Power Input

Jumpered on wiring harness

Troubleshooting

Inputs and Outputs

Replaceable Parts

Inputs

          4 x 0-5VDC analog inputs (factory
          configurable only)

Outputs

     

Option 1      

13 x Form 

A

 relay, monitored, 3A max.

                         each, total combined current 10A

     Option 2      

12 x Form 

A

 relay, monitored, 3A max.

                          each, total combined current 10A max.

          1 x 

Proportional Control

Fuse

 

MINI® Fuse Type,10A LittelFuse

 

OMNEX (p/n F0047) or equiv.

Mating Plugs

 

OMNEX (p/n’s J0418 / J0419)

Pins

 

OMNEX (p/n J0417)

Sealing Plug

 

OMNEX (p/n J0421)

Wedge

 

OMNEX (p/n J0420)

Switches 

 

OMNEX (p/n S0042)

EStop Switch

 

 

OMNEX (p/n S0072)

EStop Contact Block

 

OMNEX (p/n S0071)

Batteries

OMNEX (p/n B0010) 4 x AA

I/O Diagram

Deutsch Connector Pin Assignments

Bldg. 74 – 1833 Coast Meridian Road, Port Coquitlam, BC, Canada  V3C 6G5

5.13”

4.00”

A

B

4.92”

7.87”

4.13”

Dimensions

             

WARRANTY

OMNEX Control Systems Inc. Warrants to the original purchaser that the OMNEX
products are free from defects in materials and workmanship under normal use and
service for a period of ONE YEAR, parts (EXCLUDING: SWITCHES, CRYSTALS, OR
PARTS SUBJECT TO UNAUTHORIZED REPAIR OR MODIFICATION) and labor
from the date of delivery as evidenced by a copy of the receipt. OMNEX’s entire
liability and your exclusive remedy shall be, at OMNEX’s option, either the (a) repair
or (b) replacement of the OMNEX product which is returned within the warranty period
to OMNEX freight 

collect

 by the OMNEX APPROVED carrier with a copy of the

purchase receipt and with the return authorization of OMNEX. If failure has resulted
from accident, abuse or misapplication, OMNEX shall have no responsibility to repair
or replace the product under warranty. In no event shall OMNEX be responsible for
incidental or consequential damage caused by defects in its products, whether such
damage occurs or is discovered before or after replacement or repair and whether or
not such damage is caused by the negligence of OMNEX Control Systems Inc.
Neither OMNEX nor its Distributors shall be liable for any delay or failure of the
performance of any of its obligations under this agreement caused by acts of God,
labor disputes, embargoes, boycotts, shortage of parts or any cause beyond its
reasonable control.

Neither OMNEX nor its Distributors shall be responsible for incurred costs associated
with border clearance or with the

 

delay of the OMNEX products in transit to OMNEX.

Any charges associated with the return of the OMNEX products may be subject
to billing to the original purchaser in the event that the OMNEX products are
NOT covered by the warranty as noted above.

Output 6
Output 4
Output 5
Output 3
Output 2
Output 1

Input 1
Driver Power
GND
Output 13
EStop Output
Power

2
3
4
5
6

1

12
11
10

9
8
7

6
5
4
3
2
1

Output 7

Output 8

Output 9

8
9

10
11
12

7

Output 10

Output 11

Output 12

Connector A (Grey)

Connector B (Black)

Factory Configurable Only

RS485 EN

RS485 A

RS485 B

Input 3

Input 4

Input 2

The 

R150

 has 4 LED’s that are used to indicate device status:

ESTOP LED   

!

!

!

!

!!!

GREEN – indicates RUN
RED – indicates ESTOP
Flashing RED – indicates fuse blown or relay fault

FUNCTION/FAULT LED

!

!

!

!

!

!!

GREEN – indicates function ON, no fault
RED – indicates no voltage to relay, short to ground or blown
fuse
Flashing RED – indicates short to supply or shorted output relay
Not lit – indicates no function

LINK LED

!!

!

!

!

!

!

GREEN – indicates Link
RED – indicates No Link

STATUS LED

!!!

!

!

!

!

GREEN – indicates STATUS OK
RED – indicates unrecoverable fault; requires factory authorized
service
Flashing RED – indicates low battery

The 

T150

 has 2 LED’s that display the mode and status of the device

ACTIVE LED

!

!

!

!

    

"

"

"

"

  

 

!

!

!

!

Momentarily ON or Flashing indicates Power Up procedure or
Programming status.  LED will flash with each function during
normal operation indicating Transmit Status to the R150 is good

LOW BATT. LED

!

!

!

!

    

"

"

"

"

   

!

!

!

!

Momentarily ON or Flashing indicates Power Up procedure or
Programming status
During normal operation, this LED will only flash to indicate
battery low

ACTIVE and LOW BATT. LED’s

!

!

!

!

    

"

"

"

"

 

  

!

!

!

!

Both LED’s flashing in sync indicates one of the switches is stuck

NOTE:

 The Current Control Module may be

installed as an option giving the user Proportional
Control on output 13 of the 

R150

 - refer to 

Current

Control Module Calibration

 for Proportional

Calibration procedures.

The Proportional Control option is available from
the factory in either Voltage Control, PWM or
Current Control.

R150

The 

R150

 is internally fused as

shown using a 10A MINI® fuse.
Follow the steps in Transmitter /
Receiver replacement to open
the 

R150

 for fuse replacement.

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