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7

Installation

Preferred Flow Direction

The preferred flow direction is marked with an arrow on the meter showing the flow 

direction in which the flow meter was calibrated (see figure 2). However, the flow 

meters have bi-directional flow capabilities and are often used for bi-directional 

flow applications. Since the meters indicate flow in both directions, if reverse flow 

detection is not desired, install a check valve up-stream of the flow meter.

Preferred Orientation

The preferred orientation for mounting gear meters, especially in low flow and 

or low viscosity applications, is so that the internal shaft/gear assembly is in a 

horizontal orientation (housing bolts facing sideways, not up/down). This allows 

for the least amount of internal drag due to mass of gears.

Location

It is important to make sure that the flowmeter is always full of fluid and never 

partially filled. Do this by making sure there is always a small amount of 

backpressure on the meter, usually 2 to 5 psi minimum.
Create backpressure by making sure there is some flow restriction downstream 

from the flowmeter such as a check valve, regulator, or piping rising above 

location of flowmeter. See Figure 1.
Backpressure from control valving is beneficial for stable running. In similar 

fashion, if a flowmeter is installed with fluid flow in a downward direction, the fluid 

cannot exit the flowmeter directly into a container with no restriction due to the 

fact the meter will not be full of fluid, causing inaccurate measurement.

CAUTION: Eliminate all dirt, debris and metal shavings from the piping, as 

the liquid must be free from any particles larger than what the manufacturer’s 

specifications allow. Install any recommended filtration before operation, as 

potential plugging most often occurs at startup.

Filtration

Filtration depends on the model. Make sure to follow proper filtration requirements 

for your specific model. Because the internal assembly has very small clearances, 

small filter sizes are required, especially for ball-bearing flowmeter versions. 

NOTE: Filters are meant to filter out impurities in the fluid stream. If you are measuring fluids with 

fillers, even if the fillers are smaller than the maximum recommended filter size, please consult the 

factory for correct meter selection.

Содержание FPD-4000 Series

Страница 1: ...ega com en us pd XXXX Xxxxx Xxxxx Shop onl omeg User sG FPD 4000 SERIES Positive Displacement Flow Meters e mail info omega com For latest product manuals https www omega com en us pdf manuals Shop on...

Страница 2: ...8 USA Canada only Engineering Service 1 800 872 9436 USA Canada only Tel 203 359 1660 Fax 203 359 7700 e mail info omega com For Other Locations Visit omega com worldwide omega com info omega com The...

Страница 3: ...and Overnight Preparations 10 Breakdown 10 Plugging 10 Filtration 10 Maintenance 11 Use the Maintenance Guides 11 Flow Testing 11 Plugging and Filtration 11 Calibration 11 Storage 12 Flow Meter Do s a...

Страница 4: ...tallation operational and maintenance instructions begin on page 5 in this manual More information is also available in the Maintenance Guide appropriate for your flow meter Install Pickup Sensor Befo...

Страница 5: ...psi of backpressure is required to assure the meter is always full of fluid No straight run pipe is required upstream or downstream of the meter Flow Direction Flow direction is marked with an arrow o...

Страница 6: ...rts to provide exceptionally long service life The materials of construction are stainless steel or high strength aluminum housing stainless steel gears either tungsten carbide sleeve bushings or stai...

Страница 7: ...ome flow restriction downstream from the flowmeter such as a check valve regulator or piping rising above location of flowmeter See Figure 1 Backpressure from control valving is beneficial for stable...

Страница 8: ...hten torque only Over tightening may cause damage to the sensor and as a result it may not function properly Pickup Sensor Location Locate the pickup and wiring away from A C motors actuators heaters...

Страница 9: ...allow air or water to contact the internal parts except in short 1 2 second cycles as part of an automated flush If you flush meter with water make sure to run non corroding fluid through the meter af...

Страница 10: ...losing the flow meter After tightening the bolts a short squirt of shop air will briefly spin the gears which should be easily audible CAUTION Do not overspin gears if using shop air to verify free ro...

Страница 11: ...ts from entering the flow meter Should the flow meter become plugged a reduced flow may still be observed from the outlet as fluid pressure will squeeze fluid through the flow meter visual flow does n...

Страница 12: ...gears which should be easily audible DO Install and maintain filters Install the recommended filter to eliminate potential plugging Should plugging occur the flow meter will still pass fluid but with...

Страница 13: ...id viscosities below 30cSt If flow readings are too high If the display shows significantly more than the volume actually dispensed or shows flow when there is definitely no flow this most likely indi...

Страница 14: ...meter If it is necessary to re calculate a new k factor You will first need a data collecting instrument to count pulses produced by the flow meter Trigger at least 500ml of your sample fluid in a ste...

Страница 15: ...ls of Construction Housing Anodized Aluminum Pickup 303 Stainless Steel body with Zytel cap Seal Chloroprene Rubber CR Dimensional Drawing Figure 4 Flow sensor styles Flush mount left is standard M14...

Страница 16: ...is the default setting and all other options can be set using the Bluetooth app or computer toolkit Analog Current Output The sensor offers a sourced 4 20 mA output that can be scaled via the Bluetoot...

Страница 17: ...se flow direction sensor will output a low signal Limits Outputs a high or low signal based off the selected limit source Total or Rate Test Mode The sensor comes equipped with a push button that allo...

Страница 18: ...scan for devices Figure 6 The default name of the device will be the same as the serial number on the outside of the device Tap on the name to connect Once connected the device name will appear at the...

Страница 19: ...e the sensor to output correct analog signal and display correct flow rate in the desired units and time base It will also allow for filtering of the output Figure 10 After any option is changed press...

Страница 20: ...th outputs to a certain value Along with this ability Voltage output type will also be selectable Figure 5 To activate Move the slider to the right Enter in desired forced output and press SET to stor...

Страница 21: ...nually Select Calibration Type From this menu both mA and Voltage outputs may be calibrated Figure 6 1 Select which output type to be calibrated mA or Voltage 2 Press Set Output Low then enter in the...

Страница 22: ...es above threshold value Cycle Output Output will change state between high and low every time the threshold total is reached To achieve one pulse per desired output divide that value by 2 For example...

Страница 23: ...g up the option to type in a desired frequency and corresponding K factor After values are entered press Add this should input the values into the table Continue to the next Row and repeat the process...

Страница 24: ...er Count Value type Value Units Description Input Registers read only register addresses read function byte 0x04 Raw Frequency Input 5000 2 32 Bit Float Hz Flow Rate Users units 5002 2 32 Bit Float Us...

Страница 25: ...00 1 Int 0 Seconds 1 Minutes 2 Hours 3 Days Flow Rate Volume Unit 4001 1 Int 0 Pulses 1 Ounces 2 Gallons 3 Barrels Oil 4 Cubic Centimeters 5 Cubic Meters 6 Milliliters 7 Liters Max Flow Time Base 4002...

Страница 26: ......

Страница 27: ...otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be liable for consequential incidental or special damages CONDITIONS Equipment sold...

Страница 28: ...ne Paddlewheel Systems 5 Totalizers Batch Controllers pH CONDUCTIVITY 5 pH Electrodes Testers Accessories 5 Benchtop Laboratory Meters 5 Controllers Calibrators Simulators Pumps 5 Industrial pH Conduc...

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