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Product Overview and Principle of Operation 

 

The FLR 1000 series of flow meters and sensors for liquids from Omega 

Engineering are capable of measuring flows as low as 13-100 ml/min or as 
high as 1.0-10.0 l/min.  Highly repeatable results are achieved using a 

patented Pelton Turbine Wheel flow sensor design.  This proven design 

minimizes zero drift while maintaining fast response and linear outputs 
with virtually no maintenance.  

Flow is measured using a miniature turbine wheel similar in size to a U.S. 
dime (16 mm diameter, 0.75 mm thick). The micro-turbine wheel is 

supported on a very small sapphire shaft that is held in position by two 

sapphire bearings. The micro-turbine assembly is so light that it virtually 

floats in the liquid. This relieves force on the bearings and almost 

eliminates wear. 

 
As flow passes through the sensor, a precision machined nozzle directs the 

fluid onto the very small teeth of the micro-turbine wheel. This causes the 
wheel to spin at a speed proportional to the flow rate.  

 
The micro-turbine wheel has alternating white and black sections evenly 

spaced on one side of the wheel. An infrared light beam is directed onto 

the wheel. As the wheel rotates the infrared beam is reflected off each 

white section. The reflected beam is detected by a phototransistor that 

converts the reflections into electrical pulses. As the wheel spins faster the 

pulse rate increases. Processing circuitry provides analog and/or pulse 
output that are linearly proportional to the flow rate 

 

When the wheel stops (under zero flow conditions), no pulses are 

generated. Consequently, zero drift is not possible and zero adjustments 

are never required.  
 

Every unit is supplied with a calibration certificate detailing the results 
obtained during calibration. Units are calibrated using deionized water as 

the reference media. Flowing liquids with different specific gravities or 
viscosities may effect the calibration. 

 

 

Содержание FLR 1000

Страница 1: ...FLR 1000 1000BR 1000ST Series Flow Sensors Meters For Liquids...

Страница 2: ......

Страница 3: ...tputs 12 e Electrical Connections Current Output Units I Suffix 13 f Using a 0 5VDC Output Power Adapter Package 14 C Operation 15 1 Start Up 15 2 Entrapped Air or Gas 15 3 Flow Readings 15 a 0 5VDC A...

Страница 4: ...ed for any concealed shipping damage If any shortages or damage is noted please contact the shipping company and or Omega Engineering to resolve the problem Typical Contents of Box Sensor Calibration...

Страница 5: ...ined nozzle directs the fluid onto the very small teeth of the micro turbine wheel This causes the wheel to spin at a speed proportional to the flow rate The micro turbine wheel has alternating white...

Страница 6: ...corrosive liquid then the unit may be damaged or fail prematurely Such damage will not be repaired under warranty Units should be installed in a clean dry environment with an ambient temperature that...

Страница 7: ...Pressure drop through a system is cumulative If the total pressure drop across all the components in a system exceeds the minimum pressure available then flow will not be possible For example A system...

Страница 8: ...the calibration of the unit may be effected and leaking may occur If different fittings are required please contact the Omega Engineering Service Department for assistance When connecting the sensor...

Страница 9: ...is recommended For higher flow range units 0 5 5 0 L min and 1 0 10 0 L min a 20 cm straight length of tubing before the sensor is recommended If this is not possible it is recommended that straight...

Страница 10: ...pair conductor cable should be used if the length of the power wires is to be longer than 1 meter Units are supplied with an integral 4 pin connector Connections to the unit are made using a mating ca...

Страница 11: ...hould be connected to the Positive of the power source The BLACK wire should be connected to the Negative Ground of the power source The WHITE wire provides the signal output and should be connected t...

Страница 12: ...cted to the Negative Ground of the power source The WHITE wire provides the signal output and should be connected to the positive terminal of the display data acquisition system or voltmeter with an i...

Страница 13: ...atic For Current Ouput Units I suffix only The RED wire should be connected to the Positive of the power source The BLACK wire should be connected to the Negative Ground of the power source The WHITE...

Страница 14: ...This provides the 0 5VDC signal output and should be connected to the positive terminal of the display data acquisition system or voltmeter with an impedance of greater than 2500 Ohms GREEN WIRE For P...

Страница 15: ...enable the trapped gas to escape the unit The unit may be returned to it s original position once all the gas has escaped If elevating the outlet tubing does not work block or pinch the outlet tube w...

Страница 16: ...m flow through the unit i e full scale flow is detailed on the calibration certificate This differs from unit to unit This output is approximately linear and scaleable within the sensor s range For ex...

Страница 17: ...or by monitoring the 0 5VDC analog output provided by using a cable assembly or power adapter package see above LCD Flow Display Model FLR1000 ST D shown other models with displays similar 4 Operatin...

Страница 18: ...should only be used to gain an indication of a sensor s performance Please contact the Omega Engineering Service Department if accurate certified recalibration is required A typical empirical calibrat...

Страница 19: ...Minor adjustments to actual calibration of the unit may be made by turning the gain potentiometer on the side of the unit For example For a unit with a flow range of 13 100ml min and a 0 5VDC output W...

Страница 20: ...actual volume measured over 20 seconds was 0 7l Therefore the actual flow rate is 0 7 20 x 60 2 1 l min The error is therefore 2 1 2 0 0 1 l min or 5 If the display shows an uncorrected flow rate of 1...

Страница 21: ...inlet and outlet ports sealed Do not store a unit with any chemical other than water or air inside it over an extended period of time Prolonged exposure to chemicals other than water may lead to preci...

Страница 22: ...Acetal Kynar PVDF Brass Recommended Filtration 25 microns or less Compatible Liquids Low viscosity ideally 10cS Translucent or transparent Minimum amount of entrapped air or gas 0 5VDC Output Signal...

Страница 23: ...dard Acetal Brass Stainless Steel Fitting Material Optional Acetal Kynar PVDF brass or stainless steel Recommended Filtration 25 microns or less Compatible Liquids Low viscosity ideally 10cS Transluce...

Страница 24: ...pg 24 of 33 F Dimensions ALL DIMENSIONS IN INCHES MILLIMETERS IN BRACKETS FLR 1000 For Liquids 1 4 Acetal Fittings Shown...

Страница 25: ...pg 25 of 33 FLR 1000 BR FLR 1000 ST For Liquids 1 4 Compression Fittings Shown...

Страница 26: ...pg 26 of 33 FLR 1000 ST I For Liquids 1 4 Fittings Shown...

Страница 27: ...pg 27 of 33 FLR 1000 D For Liquids 1 4 Acetal Fittings Shown...

Страница 28: ...pg 28 of 33 FLR 1000 BR D FLR 1000 ST D For Liquids 1 4 Compression Fittings Shown...

Страница 29: ...ard Units Unit Output Pin Cable Wire Color Voltage Voltage Pulse Current 1 Black Signal Power Negative Ground Signal Power Negative Ground Signal Power Negative Ground 2 White Voltage Output Voltage O...

Страница 30: ...exceed the specified maximum flow Check electrical connections see section B5 Check electrical connections see section B5 and ensure connector is correctly plugged in Allow unit to dry out in a dry en...

Страница 31: ...er information Remove entrapped air see section C2 Unit must be returned for repair see Section D3 Flow reading accuracy is outside the specification Liquid has a different viscosity and or specific g...

Страница 32: ...pg 32 of 33...

Страница 33: ...M4574 0807 pg 33 of 33...

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