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17 

 
Troubleshooting

 

errors

 

 

 

 
Troubleshooting and maintenance procedures can only be performed by qualified personnel with 
the necessary knowledge. 
Before any maintenance or service parts make sure that:  
 

- no part or device is powered and must not be connected to a power source  

 

 - that no part or device is under pressure and must not be connected to a compressed air 

system under pressure, 
 

- that the maintenance staff fully and accurately read the operating instructions, and in 

particular the chapters relating to safety at work. 

 

SYMPTOM 

 

POSSIBLE CAUSE - PROPOSED ACTIVITY

 

None of the LEDs lights are 
on  

● Make sure that the system is connected to a power source.

 

● Check the electrical 

installation (internal and external). 

● Check that the circuit board is not damaged. 

 

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The TEST button is 
pressed, but  
the condensate is not 
drained 

● The service valve in front of the drain is closed 

- open it. 

● The dryer

 is not pressurized - set normal operating conditions. 

● The solenoid valve is defective 

- replace the condensate separator. 

● The circuit board is damaged 

- replace the condensate drain. 

Condensate is only 
drained when  
the TEST button is 
pressed. 

● The capacitive sensor is dirty 

- open the condensate separator and 

clean the plastic tube of the sensor. 

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..... ..

  

The spout blows out air.  

● The electromagnetic valve diaphragm is dirty 

- open the drain and 

clean it. 

● The capacitive sensor is dirty 

- open the condensate separator and 

clean the plastic tube of the sensor. 

The drain is in a state of 
alarm.  

● The capacitive sensor is dirty 

- open the condensate separator and 

clean the plastic tube of the sensor. 

● The service valve in front of the drain is closed 

- open it. 

● The dryer is not pressurized 

- set normal operating conditions. 

● The solenoid valve is defective 

- replace the condensate separator. 

NOTE: When the condensate drain is in alarm condition, the solenoid valve will open every 7 
minutes for 7.5 seconds. 

 

 

Содержание RDP Series

Страница 1: ...nly by following the recommendations and conditions stated in the instructions For additional questions contact the manufacturer and inform him of the information on the data plate found on the front...

Страница 2: ...maintenance is limited to a few checks and cleanings as shown in the continuation of this manual These instructions must always be present at the unit and be available for the entire operating life o...

Страница 3: ...14 5 4 2 RDC 2 MODBUS COMMUNICATION 15 5 5 EXPANSION VALVES 16 5 6 ELECTRONIC CONDENSATE DRAIN 16 5 7 SAFETY FUNCTIONS 18 5 7 1 LOW PRESSURE SWITCH 18 5 7 1 SAFETY FUNCTIONS OF RDC 2 18 5 8 FILTER DEH...

Страница 4: ...e fill in the fields carefully Correct data enables proper and efficient maintenance of the device selection of suitable spare parts and technical support 1 2 Information on the supplier Model of refr...

Страница 5: ...ryers 1 4 Refrigeration air dryers Refrigeration air dryers are the best choice in all standard applications where pressure dew point 3 C suffices Examples of such applications are process air in the...

Страница 6: ...at the dryer is vented and not under pressure this also includes the closest components of the installation in front and behind the dryer and that the dryer is not connected to an electrical source Do...

Страница 7: ...eck and follow the local regulations for lifting and transporting heavy objects In the event of fire do not use extinguishing water on the dryer and nearby objects Wear suitable protective equipment e...

Страница 8: ...Components 1 Heat exchanger 3in1 7 Switch 2 Condenser 8 Capillary tube 3 Compressor 9 Sensor for fan operation 4 Electronic condensate drain 10 Filter dehydrator 5 Controller 6 Hot gas bypass valve F...

Страница 9: ...4a 0 380 352 x 485 x 499 27 RDP 100 100 G 3 4 BSP F 0 2 1 230 50 230 60 0 45 0 32 400 0 8 R134a 0 585 352 x 485 x 499 32 RDP 140 140 G 1 BSP F 0 2 1 230 50 230 60 0 50 0 38 700 1 1 R134a 0 61 357 x 55...

Страница 10: ...NAL FLOW CAPACITY x COP x CAT x CIN x CDP OPERATING PRESSURE DEW POINT bar 4 5 6 7 8 10 12 14 C 3 5 7 10 psi 58 72 87 100 115 145 174 203 F 37 4 41 44 6 50 COP 0 77 0 86 0 93 1 1 05 1 14 1 21 1 27 CDP...

Страница 11: ...lower temperature than the input air Refrigeration circuit The refrigerant enters the compressor and then enters the condenser at high pressure where it transfers heat to the ambient air and condenses...

Страница 12: ...he compressor cools condenses and changes the aggregate state from the gaseous to the liquid The condenser is a pipe in which the refrigerant is flowing and on which fins are placed The heat transfer...

Страница 13: ...point temperature 2 Tcomp Compressor temperature 3 Tcond ali pcond Condensation temperature or pressure 4 20 mA b Regulated components 1 Fan ON OFF Fan symbol is displayed when in ON state 2 Compress...

Страница 14: ...A Controller can also be turned OFF ON via In Remote When the current flows the controller goes to OFF state when the circuit is disconnected the controller is in ON state See the attached scheme abov...

Страница 15: ...40022 T_Dew R_ONLY T_Dew X 200 10 C 40023 T_Comp R_ONLY T_Comp X 200 10 C 40024 T_Cond R_ONLY T_Cond X 200 10 C 40025 P_Cond R_ONLY P_Cond X 10 Bar 40026 Digital Input status R_ONLY 0 contact open 1 c...

Страница 16: ...Rotate the screw until the following value is reached Hot gas setting R134 a pressure 2 0 barg 0 1 bar 5 6 Electronic condensate drain The separator consists of a condensate reservoir in which the cap...

Страница 17: ...alve in front of the drain is closed open it The dryer is not pressurized set normal operating conditions The solenoid valve is defective replace the condensate separator The circuit board is damaged...

Страница 18: ...rging check the hot gas bypass valve Lt Low dew point temperature Check that the temperature sensor is correctly inserted into its position check the cooling system sealing charging check the hot gas...

Страница 19: ...o the interior components of the dryer the installation and use may result in injury or death Check the dryer for any visible damage after removing the packaging If the refrigeration air dryer is dama...

Страница 20: ...vibration refers to the floor and pipes For maintenance and servicing provide sufficient space for uninhibited work around the unit 1 m The ventilation grilles of the device must not be covered for t...

Страница 21: ...Pressure vessel 3 Condensate Separator 8 Filter 4 Pre filter min 5 micron 9 Condensate drain 5 Bypass air valve Type A installation is recommended when the compressor operates at a reduced interruptio...

Страница 22: ...osition of the holes in the illustration is shown maximum size M8 The pipe connections for the compressed air in the front and back of the dryer must be fitted with suitable valves that allow the inde...

Страница 23: ...e bypass air circuit is closed and that the dryer is insulated from the system Check and ensure that the condenser is clean free of impurities 10 2 Start up Connect the dryer to the power supply Conne...

Страница 24: ...ese components until they completely cool down SYMPTOM POSSIBLE CAUSE PROPOSED ACTIVITY The dryer does not start Make sure that the system is connected to a power source Check the electrical installat...

Страница 25: ...installation Dew point is too low the condensate is frozen and blocks the air flow The compressed air pressure is too low and the condensate is not removed establish normal operating conditions The el...

Страница 26: ...ulation pressure switch 3001095 1 1 1 1 1 1 1 1 1 1 1 High pressure switch 3001154 1 1 1 1 1 1 Low pressure switch 3001111 1 1 1 1 1 1 RDC 2 Controller 2101826 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NTC...

Страница 27: ...or property resulting from improper use or inadequate maintenance of the device and is limited solely to production errors When claiming a warranty you must provide information from the identification...

Страница 28: ...28 16 Maintenance notebooks MAINTENANCE TYPE DATE SIGNATURE NOTES First installation...

Страница 29: ...29...

Страница 30: ...30 17 Drawings of RDP refrigeration air dryers RDP 20 100...

Страница 31: ...31 RDP 140 235...

Страница 32: ...32 RDP 300 480...

Страница 33: ...33 RDP 600 950...

Страница 34: ...34 RDP 1150 1900...

Страница 35: ...35 RDP 2600...

Страница 36: ...36 16 Electro schemes of RDP refrigeration air dryer RDP 20 180...

Страница 37: ...37 RDP 235 600...

Страница 38: ...38 RDP 750 1900...

Страница 39: ...39 RDP 2600...

Страница 40: ...00 Description Compressed air refrigeration dryer Is in conformity with the following directives Pressure Equipment Directive PED 2014 68 EU Electromagnetic Compatibility Directive EMC 2004 108 EC EN...

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