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26

 P/N 30149, Rev. G [12/15/2016]

Table C-2:  System and General Troubleshooting 

continued

Problem

Possible Cause

Remedy

Too much smoke.

Insufficient combustion air 

adjustment at oil burner, or 

improper draft pressure.

Adjust oil burner combustion air band and draft regulator to gain highest 

practical CO2 or lowest practical O2 content in flue gases. 

See Burner Set Up.

Heat exchanger partially 

clogged.

Check for soot build-up in heat exchanger flue passages, especially in 

outer radiator.

Soot building up on blast 

tube (end coning).

Poor alignment between oil 

burner blast tube and fire pot.

Check alignment. Blast tube should be centered with fire pot burner 

opening. Oil burner head should be ¼ inch back from inside surface of fire 

pot.

Flame impingement caused by 

Incorrect nozzle angle.

Check nozzle size and angle. (See Appendix A). 

Check distance from head to inside surface of fire pot.

Defective fire-pot

Check fire-pot. Repair or replace.

Furnace will not warm 

home to desired 

temperature.

Airflow blocked or dirty air filter.

Clean or replace air filter.

Thermostat adjustments or 

location.

Check thermostat heat anticipator setting against measured amperage 

draw.  Increase heat anticipator setting if necessary. If thermostat is being 

influenced by drafts, sunlight, duct work, etc., relocate to suitable location.

Insufficient airflow.

Check all dampers. Open closed dampers including registers in unused 

rooms. 

Check system temperature rise. If temperature rise is too high, speed up 

blower fan.

Defective high limit control.

Test high limit function of all limit switches. Use duct thermometer to verify 

accuracy of limit control. 

Check for obstructions to airflow around limit switch bimetal elements. 

Replace control if necessary.

Under-sized nozzle.

Check nozzle. If problem is not caused by air flow problems, use larger 

nozzle, if permitted by rating plate.

Blower fan motor stopping 

intermittently on overload.

Check blower fan motor amperage draw. 

Check motor ventilation ports, clean if necessary. Replace motor if 

necessary.

Burner motor stopping 

intermittently on overload.

Check burner motor. Replace if necessary.

Home does not heat 

evenly

Improper distribution of heat.

This is not likely to be a furnace problem. Balance duct system.

Supply air temperature 

too hot.

Airflow blocked or dirty air filter.

Clean or replace air filter.

Insufficient airflow.

Check all dampers. Open closed dampers including registers in unused 

rooms. 

Check system temperature rise. If temperature rise is too high, speed up 

blower fan.

Supply air temperature 

too cool.

Excess airflow.

Check system temperature rise. Slow down blower fan if necessary.

Excessive duct losses.

Check supply air ductwork. Seal leaky joints and seams. Insulate ductwork 

if necessary.

Supply air temperature 

too cool during first 

moments of furnace cycle.

Fan control "fan on" setting too 

low.

Increase "fan on” dipswitch settings on EFT if control has this option. 

Register air deflectors may help.

Excessive duct losses.

Check supply air ductwork. Seal leaky joints and seams. Insulate ductwork 

if necessary.

APPENDIX C - SEQUENCE OF OPERATION AND TROUBLESHOOTING

Содержание BML-60B22

Страница 1: ...BMLV Lowboy Model with ECM Series B Oil Fired Warm Air Furnaces INSTALLATION OPERATION MAINTENANCE MANUAL P N 30149 Rev G 12 15 2016 ECR International 2210 Dwyer Avenue Utica NY 13501 web site www ecr...

Страница 2: ...anent Shipping Weight LB Width A Length B Height C Supply D x E Return F x G Diameter Height H BML BMLV 22 51 32 20 x 19 20 x 18 5 26 20 x 20 x1 240 LB 55 8 cm 130 8 cm 81 3 cm 52 cm x 49 cm 52 1 cm x...

Страница 3: ...ation 8 15 Oil Filter 8 16 Oil Burner Nozzles 8 17 Oil Burner Adjustment 8 18 Burner Electrodes 8 19 Burner Primary Safety Control 9 20 Combustion Chamber 9 21a Circulating Air Blower BML BMLV 9 21b C...

Страница 4: ...Canada HRAI or by other means prescribed or approved by the local authority having jurisdiction United States Manual J titled Load Calculation published by the Air Conditioning Contractors of America...

Страница 5: ...ust have a control to prevent operation of either system unless dampers are in full heat or full cool position Air heated by the furnace shall not pass through evaporator coil unless coil is specifica...

Страница 6: ...pipes sloping upward toward the chimney at a rate of one quarter inch per foot Flue pipe should not be smaller in cross sectional area than flue collar on the furnace Flue pipe should connect to chim...

Страница 7: ...it control is thermally operated and automatically resets Limit control is factory installed pre set and is not adjustable If limit control opens with United Technologies 1158 120 BML electronic fan c...

Страница 8: ...fficiency BML and BMLV operate most efficiently with No 1 smoke spot on Bacharach Scale Dust will eventually build up on air moving components of oil burner assembly resulting in decreased air supply...

Страница 9: ...ch run and lack block ends on the trunk ducts These systems may require modification to provide some resistance to the airflow to prevent over amping of direct drive blower motor Selecting a lower blo...

Страница 10: ...ow for 7 5 minutes After 7 5 minutes has elapsed motor will increase to 100 of rated airflow Used to provide dehumidification and improve system efficiency Continuous Fan Operation When thermostat con...

Страница 11: ...aintenance Failure to do so could result in death or serious injury If cleaning is necessary shut off oil supply shut off power to the furnace and remove burner Use stiff brush with wire handle brush...

Страница 12: ...lled in electrical power supply line to OFF 24 Operating Instructions BMLV Before Lighting 1 Open all supply and return air registers and grilles 2 Open all valves in oil pipes 3 Turn on electric powe...

Страница 13: ...g 0 50 usgph F3 3 in BML 80B2 BMLV 80B2 76 000 AF76BNHS 0 65 80 A 100 psig 0 65 usgph F3 3 in BML 90B2 BMLV 90B2 85 000 AF76BNHS 0 75 80 A 100 psig 0 75 usgph F3 3 in 1 Head is shielded by ceramic ins...

Страница 14: ...ieve zero smoke A 1 OIL BURNER AIR ADJUSTMENT Consult oil burner instructions provided in furnace documents envelope for specific information concerning burner adjustments operation and troubleshootin...

Страница 15: ...h airflow must be increased If temperature rise is too low slow fan down 11 After air adjustments have been completed recheck the over fire draft at test port on burner mounting plate shown in Figure...

Страница 16: ...obvious APPENDIX A CHECK OUT AND ADJUSTMENTS FIGURE 3 UNITED TECHNOLOGIES 1158 120 FAN TIMER BOARD BML FIGURE 4 UNITED TECHNOLOGIES 1168 1 ECM TAP BOARD BMLV Where oil shut off valve from oil storage...

Страница 17: ...eed CFM External Static Pressure Inches w c 0 20 0 30 0 40 0 50 0 60 BML 60 90 100 10T DD 1 2 HP 7 1 70 F High 1722 1645 1561 1462 1375 Med High 1604 1545 1473 1383 1302 Med Low 1147 1133 1106 1063 10...

Страница 18: ...ON ON D 1 5 SW3 ADJUST POS SW4 DELAY POS DIP Switch Position CFM DIP Switch Position INPUT 1 2 1 2 USGPH OFF OFF A 0 OFF OFF A 0 65 ON OFF B 15 ON OFF B 0 85 OFF ON C 15 OFF ON C 0 75 ON ON D N A ON...

Страница 19: ...100 10T 3 x 2 T O 7 x 4L380 1 2 HP 3 x 7 x 4L380 1 2 HP 1 5 3 5 1 2 HP 600 1400 BML 90 100 10T 3 x 0 T O 7 x 4L380 1 2 HP 3 x 7 x 4L380 1 2 HP 1 5 3 5 1 2 HP 600 1400 Table A 11 Airflow Characteristi...

Страница 20: ...20 P N 30149 Rev G 12 15 2016 APPENDIX B WIRING DIAGRAMS Chimney Vent Furnace Wiring Diagram BML BMLV...

Страница 21: ...21 P N 30149 Rev G 12 15 2016 APPENDIX B WIRING DIAGRAMS Direct Vent Furnace Wiring Diagram BML BMLV...

Страница 22: ...ts off burner Circulator fan is energized immediately at heat speed EFT opens the oil primary control T T connections Circulating fan runs as long as limit string stays open If there is a call for coo...

Страница 23: ...ay burn out heat anticipator of standard 24 vac thermostat or cause harm to components within micro electronic thermostat Before checking oil primary control perform these preliminary checks repair or...

Страница 24: ...pair light leak if necessary Open safety switch Check for open limit or auxiliary limit Check internal wiring connections loose connectors etc Furnace will not start without first pushing oil primary...

Страница 25: ...l supplier Frozen oil line Gently warm oil line Insulate oil line Outdoor piping size may require increased diameter Oil burner sputtering at nozzle Electrodes out of adjustment or defective Check ele...

Страница 26: ...e rise is too high speed up blower fan Defective high limit control Test high limit function of all limit switches Use duct thermometer to verify accuracy of limit control Check for obstructions to ai...

Страница 27: ...12 15 2016 Model No Serial No Date Installed Contractor Contact Address Postal Code Telephone No After Hours No Fuel Supplier Fuel Oil Supplier Contact Telephone No After Hours No APPENDIX D HOMEOWNER...

Страница 28: ...675 Sight Glass Cover Plate 29850 Sight Glass Gasket 2 per unit 29870 Sight Glass 29876 17 Flue Pipe Collar 27476 18 Air Filter 20 x 20 x 1 Permanent 2180032 19 Control Panel 30010 20 Control Panel Co...

Страница 29: ...ng and Wheel 100 10T Belt Drive 30627 Blower Motor 1 2 HP One Speed 102000154 Motor Pulley 3 1 4 x 1 2 2240001 Blower Pulley 7 x 3 4 2240008 Belt 4L380 2240017 Blower Base 2 per unit 109005826 Grommet...

Страница 30: ...er Motor 1 7 HP 3450 RPM PSC 28907 Beckett Clean cut Oil Pump A2EA6520 29688 Solid State Ignitor 28558 Oil Primary Combustion Control 7505P1530 Air Tube Combination FBX80HGXS 28561 Flame Retention Hea...

Страница 31: ...31 P N 30149 Rev G 12 15 2016 Model BML and BMLV Diagram Direct Drive Model Shown 37...

Страница 32: ...P N 30149 Rev G 12 15 2016 ECR International 2210 Dwyer Avenue Utica NY 13501 web site www ecrinternational com...

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