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CONTENTS

SAFETY INSTRUCTIONS   

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

1

DECALS  

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

2

USE OF THIS MACHINE AND SPECIFICATIONS

 ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

11

NAME OF THE COMPONENT PARTS  

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

12

PRE-OPERATING CHECKLISTS  

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

13

HOW TO OPERATE MACHINE   

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

15

STARTING THE ENGINE

 ・・・・・・・・・・・・・・・・・・・・・・・・・・

15 DISPATCH UNIT ANGLE 

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

19

HOW TO DRIVE THE MACHINE  

・・・・・・・・・・・・・・・・・

16 ROTOR CLUTCH  

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

19

HOW TO STOP THE MACHINE  

・・・・・・・・・・・・・・・・・

16 FEED ROLLER OPERATION   

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

20

ADJUSTING THE THROTTLE  

・・・・・・・・・・・・・・・・・・・・・・・・・・・

17 FEED ROLLER SAFETY BAR   

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

20

TURNING THE MACHINE

 ・・・・・・・・・・・・・・・・・・・・・・・・・・・・

17 FEED ROLLER CLOGGING PREVENTION 

・・・・・・・・・・

21

LOADING, UNLOADING & SLOPES 

・・・・・・・・・・・・・・・・・・・・

18 FEED ROLLER CLOGGING RELEASE 

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

22

REGULAR MAINTENANCE            

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

23

KNIFE BASICS   

・・・・・・・・・・・・・・・・・・・・・・・・・・・・

23 PARKING BRAKE   

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

28

REMOVE & AFFIX KNIVES 

・・・・・・・・・・・・・・・・・・・・・・・・・・・・

24 ROTOR CLUTCH  

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

29

KNIFE ADJUSTMENT 

・・・・・・・・・・・・・・・・・・・・・・・・・・

25 FEED ROLLER CHAIN  

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

30

RE-FUELING  

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

26 RUBBER CRAWLER  

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

31

TRANSPORT CLUTCH ADJUSTMENT 

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

27 ENGINE   

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

32

TURNING CONTROL LEVER ADJUSTMENT 

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

27

LUBRICATION CHART

 ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

35

TIGHTENING NUTS & BOLTS 

 ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

36

SERVICING AFTER OPERATION/LONG TERM STORAGE

  ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

37

SERVICING AFTER OPERATION

  ・・・・・・・・・・・・・・・・・・・・・・・・・・

37 ACCESSORY TOOL LIST  

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

38

LONG TERM STORAGE

 ・・・・・・・・・・・・・・・・・・・・・

38

LIST OF THE CONSUMABLE PARTS  

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

39

TROUBLESHOOTING  

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

40

MAINTENANCE SCHEDULE  

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

42

NOISE TEST  

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

43 ELECTRONIC WIRING DIAGRAM  

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

45

MACHINE DIMENSIONS  

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

44

CE DECLARATION OF CONFORMITY

  ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

46

WARRANTY STATEMENT  

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

47

JUST IN CASE OF EMERGENCY  

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

48

Содержание ES72G

Страница 1: ...i inc com E mail global ohashi inc com is separately provided by the engine manufacturer safety instructions controls servicing and maintenance of the OPERATION MANUAL Before attempting to operate thi...

Страница 2: ...checks and servicing on a routine basis Take care of detecting even a small problem in the early stage before it becomes a big problem If you have some problem with the machine do not put the machine...

Страница 3: ...ER CLOGGING RELEASE 22 REGULAR MAINTENANCE 23 KNIFE BASICS 23 PARKING BRAKE 28 REMOVE AFFIX KNIVES 24 ROTOR CLUTCH 29 KNIFE ADJUSTMENT 25 FEED ROLLER CHAIN 30 RE FUELING 26 RUBBER CRAWLER 31 TRANSPORT...

Страница 4: ...before attempting to operate it while the engine is running or hot 2 If safety decals are torn and illegible obtain 4 Do not fill the fuel tank indoors new ones from our dealers and replace them 5 Wip...

Страница 5: ...placed to their proper location as indicated below For locations of other decals see the following photographs and illustrations and affix them to their respective places Keep all decals always legibl...

Страница 6: ...decals see the following photographs and illustrations and affix them to their respective places Keep all decals always legible Location of SAFETY decals INSTRUCTION DECAL SAFETY DECAL FEED BOX 9 CUTT...

Страница 7: ...ove The details of Ohashi inc the CE mark and the specific details of the machine purchased Before starting the engine perform the following to maintain the machine in good condition As well as readin...

Страница 8: ...m the operators control area Be careful not to damage the crawlers or the transmission by driving into holes or over obstacles Oil lubrication points Refer to Lubrication Chart in this user manual for...

Страница 9: ...fore do not approach or put your hands or body near the feed box when the machine is operating The rotor clutch lever activates the rotor Pull the rotor clutch lever from OFF to ON slowly Ensure the t...

Страница 10: ...slope or on a slope which is too steep or the machine may tip and crush you Load and unload the machine in the correct manner or injury may occur When loading or unloading the machine onto a truck tra...

Страница 11: ...STOP area to stop the feed roller movement The brake handle activates the transmission and initiates the movement of the machine To initiate the movement of the machine hold down the brake handle To...

Страница 12: ...ard books newspapers rubber glass or any other non wood material into the hopper to be chipped or damage will occur to the machine Moving parts may cut flesh and cause serious injury Feed material occ...

Страница 13: ...CALS The shift lever allows the machine to move forward or in reverse To initiate the movement of the machine move the shift lever to FORWARD or REVERSE and hold down the brake handle 24 SHIFT LEVER 1...

Страница 14: ...tch V belt Max diameter of wood treated mm 70 Cutting 2 chipper knives and a counter knife Infeed dimensions mm 180x90 Feeding system Electromagnetic clutch with automatic no stress system Discharge s...

Страница 15: ...r Cover Left Side Cover Shift Lever Transmission Throttle Lever Idle Wheel Sprocket Wheel Right Side Cover Right Side Cover Engine Left Turning Control Lever Crawler Tracks Feed Roller Release Track R...

Страница 16: ...nd stones metals rope glass wires and other such non organic man made materials are NOT contained in material to be inserted for chipping shredding 3 DO NOT operate machine s chipping shredding functi...

Страница 17: ...and ensure machine has sufficient transmission oil and gasoline 3 9 CLEAN engine and track crawlers 10 CHECK for incorrect tension cracks and or wear of belts and chains 11 LUBRICATE with Shell Spirax...

Страница 18: ...ine Switch to ON 2 Rotor clutch lever should be in the OFF position 7 Grasp recoil start cord to a compression position pull smoothly and with sufficient vigor 8 After the engine starts allow the engi...

Страница 19: ...lever in Forward or Reverse 4 Close the fuel cock 3 Hold the brake handle down and adjust throttle When the brake handle is up the parking brake is engaged automatically When the brake handle is held...

Страница 20: ...lever side clutch lever under the right handle Be careful of adjusting the throttle too quickly as any slopes or obstacles may unbalance the machine or cause it to tip over which may cause serious inj...

Страница 21: ...t it in the correct position so that the rubber the wheel crawlers crawlers of the machine are positioned in the Serious accident may happen if the machine is center of the ramps not fixed firmly insi...

Страница 22: ...ever in the middle c Pay attention to machine noise when the position between OFF and ON for 5 seconds machine is operated in a place where before fully moving it to the ON position people are living...

Страница 23: ...dealer to repair the device immediately 1 After starting the engine putting the engine to full throttle and putting the rotor clutch to ON check that the feed switch is in the START position 5 Do not...

Страница 24: ...nt the feed roller must not start yet 3 Switch the feed switch to the safety bar release After reading and understanding all the position and then return the feed switch to start to instructions in th...

Страница 25: ...oved Be careful of the feed roller and feed box when clogged material is released from under the feed roller When clogged material is released the feed roller suddenly drops down and would crush a per...

Страница 26: ...rds the centre is approx 13mm wide 4 REPLACE all covers guards and housing parts after inspection When sharpening do not sharpen so much that width of the strong steel strip becomes less than 5mm At t...

Страница 27: ...er in open position 3 Open rotor cover to remove counter knife Alternate edges or replace knife with a new one Tightly secure the 2 fixing bolts 4 After mounting the counter knife the clearance betwee...

Страница 28: ...tions at Remove Affix Knives 2 Insert 0 5mm gauge instrument between the each chipper knife and the counter knife as shown in the diagram below 3 Ensure the 0 5mm gauge can only just barely fit betwee...

Страница 29: ...ng 1 Deteriorated engine oil decreases the machine s 2 Remove the Hopper Lock Pin and open the hopper operating ability and can cause engine failure Periodically change engine oil 3 Fold the hopper an...

Страница 30: ...ide clutch wire adjusting nuts on each side of the metal brace until the turning handle responds as desired when engaged 3 Tighten the adjuster nuts securely The threaded part of the wire on the side...

Страница 31: ...at the same time the brake drum d Replace the brake shoe Replace the seal gasket too if necessary Refit all parts tightly e Adjust the parking brake wire to achieve adaquate response from the brake ha...

Страница 32: ...clutch arm d Move the engine in the direction away from into one of the 3 holes Must detach rotor arm first the rotor thus tightening the rotor clutch belt The gap between the outer edge of the engine...

Страница 33: ...to the chains remove them before attaching the engine to the machine frame oiling e Remove the bolts M10 fixing the rotor belt holder Use machine oil SAE20 and remove the rotor belt holder and the ro...

Страница 34: ...3 Loosen the crawler s lock nuts 4 Turn the crawler bolt and adjust so that the clearance between crawler and wheel illustration is about 10 15 mm wheels in parallel 5 Tighten the lock nuts securely...

Страница 35: ...chine ability but also machine seating it fully into the hole failure Periodically drain old oil and pour required amount of new oil If the engine carburetor and governor are not working correctly the...

Страница 36: ...that may lead to fuel leak immediately replace it Fuel leak can cause a fire Keep Fire Away 1 Remove the cover and the separate the Never perform any of these tasks with the outer foam cover from the...

Страница 37: ...nd cleaning of air cleaner Inspection and tightning of bolt and nut at each place Check for fuel and oil leaks Change of engine oil Check and adjustment of valve clearance Removal of carbon in combust...

Страница 38: ...ART Lubrication Points Gear oil Transmission Rotor bearing Rotor bearing Gasoline tank Gasoline Engine oil Sprocket refer to picture information Machine oil Lubricant SAE20 Lithium Grease inside the c...

Страница 39: ...e operating the machine check if the parts are well fastened CAUTION Rotor Bearing Unit Fixed Bolts Feed Roller Arm Fixed Bolt Engine Fixed Bolts and Nuts 2 on each side 4 on the left side 2 on the ri...

Страница 40: ...to clean the components near the engine oil reservoir or electronic components Use compressed air a brush or cloth to clean dirt dust and debris from these sections 1 Wash the machine after use on th...

Страница 41: ...lubricating oil circulate in the engine 7 Clean each components of the machine with oil cloth Cover the machine to protect it and keep it clean Store the machine in a clean dry storage area Check if...

Страница 42: ...Rotor bearing unit left UC205 A7040205000 500 hrs Estimated life varies on usage Feed roller bearing unit SBPFL204 A7055204000 1000 hrs Sprocket bearing 68032ZZ A70680302ZZ 200 hrs Feed roller chain 3...

Страница 43: ...ter and carburetor Fill new fuel In particular check for clogged main jet of the carburetor and clean it thoroughly Replace the re adjusted or new plug and insert the plug cap securely Clogging 5 Poor...

Страница 44: ...e 7 5A Replace it Defective 1 Electric wiring FEED ROLLER CHECK Check points 1 Engine power 2 Feed switch Replace it Defective 3 Feed roller Remove the clogged material Clogging 4 Feed roller chain Re...

Страница 45: ...hine safety covers guards and housing are closed and fitted securely Test Safety Bar is working properly Check rubber crawler tension Adjust first 10 20 hrs Sharpen the chipper knives Check and cleani...

Страница 46: ...should also wear ear protection to protect from ear damage The Guaranteed Sound Power Level for this machine was recorded at 108dB Lwa The Sound Pressure Level for this machine was recorded at 80 3dB...

Страница 47: ...MACHINE DIMENSIONS 44...

Страница 48: ...AM Toggle switch Relay Relay E G regulator E G regulator E G M Electro magnetic clutch Condenser Heat shrinkable tube Soldered Soldered Micro switch Blue Black Hopper switch NO Safety bar switch NC Ro...

Страница 49: ...Directive 2011 65 EU on the Restriction of the use of certain Hazardous Substances in electrical and electronic equipment 2011 65 EU Applied Harmonized Standards EN 13525 2005 Forestry machinery Wood...

Страница 50: ...following The entire machine as a whole Faults which arise due to actions inactions that are not part of the correct and appropriate handling of the machine guidance given by Ohashi Any faults or dam...

Страница 51: ...le fighting the fire If engine takes fire or emits smoke from other sections than exhaust outlet stop the machine immediately switch Engine Switch to OFF position Extinguish the fire Pay extra caution...

Страница 52: ......

Страница 53: ......

Страница 54: ...Ohashi Inc 401 Sakimura Chiyoda Kanzaki Saga 842 0065 Japan EUROPE TEL 44 20 3286 2252 JAPAN TEL 81 952 44 3135 E MAIL global ohashi inc com www ohashi inc com...

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