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Topic: Page Number:
12) Attaching the Versa Switch to OD 4000 25

Setup Illustrations

Diagram 1 Punch

Diagram 2

Punch

Diagram 3 Punch
Diagram 4 Coil inserter
Diagram 5a Coil inserter
Diagram 5b Coil inserter

Diagram 5c Coil inserter
Diagram 5d Coil inserter
Diagram 5e Coil inserter
Diagram 6 Wire closer
Diagram 7a Wire closer
Diagram 7b Wire closer
Diagram 7c Wire closer
Diagram 7d Wire closer

Diagram 6 Comb Opener
Diagram 9 Versa Switch

Troubleshooting OD 4000
Troubleshooting Coil Inserter Module

Electrical schematic OD 4000
Electrical schematic Coil Inserter Module
Die list

4
5
7

11
13
13

14
15
16
18

20

20
21
21
22
25
8

16

8
17
9&10

1) 

important Safety Notice!

Make sure you read this section very carefully! Learn to recognize

!

this Safety Alert Symbol.

The OD 4000 has been designed to provide a very high level of

protection to an operator. Follow the guidelines below while

installing, operating and maintaining your machine.

+

Plug the machine into an outlet that provides a 15-amp service that is
protected at the customers circuit box.

+

Always replace fuses with the correct amperage and type fuse.

+

If machine cycles on its own, call dealer immediately 

for 

service.

+

Never bypass top cover switch.

+

Turn power switch off before removing a die.

Содержание RHIN-O-TUFF OD 3500

Страница 1: ......

Страница 2: ...ITH COMB OPENER O D 4000 PUNCH WITH WIRE CLOSER L OD 4000 PUNCH WITH WIRE CLOSER AND COIL INSERTER OD 3500 W BINDING MODULES OD 3500 COMBO BINDING STATION WITH COMB OPENER AND COIL INSERTER OD 3500 CO...

Страница 3: ...he right side of the Combo Binding Station or OD 4000 Punch using two wing nuts for easy installation Wife C oser The wire closer is capable of binding books up to 1 1 8 28 6mm thick It uses wire size...

Страница 4: ...mandrel 12 c Installing the mandrel on the machine 12 d Adjusting the Mandrel bracket 12 e Adjusting the paper stop 13 f Adjusting the front table lexan guide 13 g Forward off reverse switch 14 h Ins...

Страница 5: ...OD 4000 Electrical schematic Coil Inserter Module Die list 4 5 7 11 13 13 14 15 16 18 20 20 21 21 22 25 8 16 8 17 9 10 1 important Safety Notice Make sure you read this section very carefully Learn t...

Страница 6: ...me receptacle if this option is to be used 4 Die installation Diagram 1 Make sure the machine is turned off beforeinstalling die Install the die 1 by sliding it into the opening of the machine located...

Страница 7: ...n run onto the paper being punched After oiling always punch scrap paper to remove excess oil 5 Setting the paper guides Diagram 2 The paper guide 1 is located on the top hinged cover By loosening the...

Страница 8: ...hed pile making sure the sheets remain in exact order 2 Removing paper waste Diagram 3 The paper waste is removed by pulling towards you the paper waste drawer 3 It is located directly below the die T...

Страница 9: ...Diagram 3...

Страница 10: ...ff 1 Check power switch 2 Machine not plugged in 2 Check both ends of power Foot pedal not plugged into machine Top Cover Switch Blown fuse Pin retainer interference Punch stopped in mid cycle Pins no...

Страница 11: ...e most common dies manufactured by Performance Design Special dies are available m Askyourdealerfor 2 T o 1 R o u n d more information Drawings are to 3333 0 172 scale I I I 3 To 1 Round 250 0 172 I I...

Страница 12: ...t 6mm 6MM Round 4 250 3 Hole X 5 16 Drawings are to...

Страница 13: ...Drawings are to scale 5 0 0 250 Sq 2 To 1 S q u a r e 7 t 3333 i 156 Sq 3 To I S q u a r e...

Страница 14: ...stop bracket 2 to the right side of the OD 4000 using the two black thumb knobs 3 provided Attach the paper stop 4 to the paper stop bracket by sliding the square nut into the slot of the paper stop...

Страница 15: ...8 1 24mm 27mm 1 1 1 8 to 1 1 4 28mm 30mm Installing the mandrel on the machine Place the mandrel 1 into the mandrel holder bracket 2 making sure the beveled edge of the mandrel is facing the right si...

Страница 16: ...justing the front table lexan guide The front table lexan guide 7 7a L 7b has two purposes FIRST When the lexan is in the closed position rotated on top of the coil 7a it will assist the coil to inser...

Страница 17: ...g the open end of the coil onto the beveled end of the mandrel Turn the coil so it threads onto the mandrel post 9 and is in front of the drive wheel by one coil Make sure the forward reverse switch i...

Страница 18: ...if necessary If the mandrel bracket is adjusted after the stop screw has been adjusted it will be necessary to readjust the stop screw Cutting the coil There are special cutter crimper pliers ordered...

Страница 19: ...lace switch in either There is a thermal overload in center position Forward or Reverse built inside of the motor Wait 2 Machine not plugged in posibon several minutes below 3 Blown Fuse 2 checking th...

Страница 20: ...y after the motor cools This product has earned the UL Listing Mark and the UL Listing Mark for Canada El 79574 The Cl 3000 has been tested with a duty cycle of 4 seconds on 15 seconds off with a rest...

Страница 21: ...dule Use the allen key provided with the closing module to secure the handle in place Optional wire holder The wire holder 4 will hold a wire so the book can be placed onto the narrow loops of the wir...

Страница 22: ...two methods for inserting the wire into the book First prep the book by removing the back cover and place it on top of the front cover This will position the binding edge of the wire at the inside co...

Страница 23: ...le on each end allowing the operator to achieve a perfect close at each end of the book Pull the handle on the closer all the way down and adjust both knobs 3 so the top edge 4 of the closing bar line...

Страница 24: ...he book against the back plate Hold the book with your left hand as you pull the handle 8 down with your right hand Inspect the close and readjust the wire if necessary When the wire is closed properl...

Страница 25: ...he narrow section of the comb opener is facing the front of the OD 4000 punch Attach the comb opener with four black knobs 1 providedwith the comb opener module Use two knobs on each side to secure th...

Страница 26: ...7 8 22 2 3 4 19 190 1 25 4 7 8 22 2 220 1 1 8 28 6 1 25 4 250 1 1 4 31 8 1 3 32 27 8 275 1 1 2 38 1 1 3 16 30 1 300 1 3 4 44 5 1 7 16 36 5 360 2 50 8 1 11 16 42 8 425 b Placing the comb onto the rake...

Страница 27: ...ss is now complete e Margin setting The margin on a standard comb die is fixed at 3 32 This margin will work fine until you bind books up to about 1 in comb size After that there is too little paper b...

Страница 28: ...side of the OD 4000 punch Install the versa switch plug into the same receptacle that the foot pedal plug was removed from Remove the paper stop from the front cover of the OD 4000 The Versa switch c...

Страница 29: ......

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