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Nuvair Champion LP 

 

NUVAIR                                                                                                                                                                                                                 rev.010512 
Champion LP Operation Manual 

Page 6  

 

3.0 

Safety And Operation Precautions 

 

Because a Compressor is a piece of machinery with moving and rotating parts, the same precautions 
should be observed as with any piece of machinery of this type where carelessness in operations or 
maintenance is hazardous to personnel. In addition to the many obvious safety precautions, those listed 
below must also be observed: 
 
1)  Read all instructions completely before operating any compressor. 
2)  For installation, follow all local electrical and safety codes, as well as the National Electrical Code 

(NEC) and the Occupational Safety and Health Administration (OSHA) standards. 

3)  Electric motors must be securely and adequately grounded. This can be accomplished by wiring with a 

grounded, metal-clad raceway system to the compressor starter; by using a separate ground wire 
connected to the bare metal of the motor frame; or other suitable means. 

4)  Protect all power cables from coming in contact with sharp objects. Do not kink power cables and 

never allow the cables to come in contact with oil, grease, hot surfaces, or chemicals. 

5)  Make certain that power source conforms to the requirements of your equipment. 
6)  Pull main electrical disconnect switch and disconnect any separate control lines, if used, before 

attempting to work or perform maintenance. “Tag Out” or “Lock Out” all power sources. 

7)  Do not attempt to remove any parts without first relieving the entire system of pressure. 
8)  Do not attempt to service any part while System is in an operational mode. 
9)  Do not operate the System at pressures in excess of its rating. 
10) Do not operate compressor at speeds in excess of its rating. 
11) Periodically check all safety devices for proper operation. Do not change pressure setting or restrict 

operation in any way. 

12) Be sure no tools, rags or loose parts are left on the Compressor System. 
13) Do not use flammable solvents for cleaning the Air Inlet Filters or elements and other parts. 
14) Exercise cleanliness during maintenance and when making repairs. Keep dirt away from parts by 

covering parts and exposed openings with clean cloth or Kraft paper. 

15) Do not operate the compressor without guards, shields, and screens in place. 
16) Do not install a shut-off valve in the compressor discharge line, unless a pressure relief valve, of 

proper design and size, is installed in the line between the compressor unit and shut-off valve. 

17) Do not operate in areas where there is a possibility of inhaling carbon monoxide, carbon dioxide, 

nitrogen, or flammable or toxic fumes. 

18) Be careful when touching the exterior of a recently run electric, gasoline, or diesel motor - it may be 

hot enough to be painful or cause injury. With modern motors this condition is normal if operated at 
rated load - modern motors are built to operate at higher temperatures. 

19) Inspect unit daily to observe and correct any unsafe operating conditions found. 
20) Do not “play around” with compressed air, or direct air stream at body, this can cause injuries. 
21) Compressed air from this machine absolutely must not be used for food processing or breathing air 

without the properly maintained downstream filters, purifiers, controls and periodic air quality testing. 

22) Always use an air pressure-regulating device at the point of use, and do not use air pressure greater 

than marked maximum pressure. 

23) Check hoses for weak or worn conditions before each use and make certain that all connections are 

secure. 

 
The user of any Compressor System manufactured by Nuvair is hereby warned that failure to follow the 
preceding Safety and Operation Precautions can result in injuries or equipment damage. However, Nuvair 
does not state as fact or does not mean to imply that the preceding list of Safety and Operation 
Precautions is all-inclusive, and further that the observance of this list will prevent all injuries or equipment 
damage. 
 
 

Содержание Champion LP

Страница 1: ...Operation Manual Nuvair Champion LP Diesel Electric rev 050112...

Страница 2: ...is Operation Manual contains important safety information and should always be available to those personnel operating this equipment Read understand and retain all instructions before operating this e...

Страница 3: ...on 12 10 0 Set Up and Assembly 12 10 1 Power Connections 12 10 2 Proper Rotation 12 11 0 Operation 13 11 1 Shutdown 13 12 0 Operation Notes 14 13 0 Maintenance 14 13 1 Routine Maintenance 14 13 2 Comp...

Страница 4: ...uals included Throughout this manual we will use certain words to call your attention to conditions practices or techniques that may directly affect your safety Pay particular attention to information...

Страница 5: ...eparates from its restraint or termination while under pressure and strikes any part of your body Use appropriate care in making and handling all gas connections Never mix the Compressor Lubricant wit...

Страница 6: ...r loose parts are left on the Compressor System 13 Do not use flammable solvents for cleaning the Air Inlet Filters or elements and other parts 14 Exercise cleanliness during maintenance and when maki...

Страница 7: ...of Air Compressor Systems Operators of Nuvair compressors should consult your local and or national government and or managing bodies to determine the regulation obligations necessary to operate a Nuv...

Страница 8: ...els handles lifting eye and fork lift slots Vibration Isolation Mounts 1 x Low pressure Two Stage Compressor Option 1 x 1 Gallon ASME LP Surge Tank with delivery ball valve Yanmar or Kohler 10 HP dies...

Страница 9: ...25HP diesel or Kohler 23 HP Gas engine with electric start or WEG or Baldor Electric Motor 15hp or20hp Air Compressor Technical Data LP Compressor 39 59 cfm 175psi Maximum Block Output Pressure 200 P...

Страница 10: ...ration R15 Oil Drain Champion R15 Intake Filter Diesel Exhaust Keep exhaust away from compressor air intakes Increase height if necessary CO in Exhaust Can Kill Optional HF20 7 Oil Vapor Removal No Au...

Страница 11: ...r Will monitor CO levels of air supply being delivered to the diver manifold These items are required to use the compressor package for Diver Breathing Air Required to be compliant with some Diving st...

Страница 12: ...ailed information about the damage 10 0 Set up and Assembly 10 1 Power Connection This package comes with a 12 volt battery for the Diesel electric start to function properly Red Is Positive Connectin...

Страница 13: ...Tank valves for Air 3 Start diesel as per instructions or electric motor 4 Turn off diver Air Valves 5 Warm for a few minutes Diesel engine 6 Adjust throttle to run position Diesel engine OSHA Regulat...

Страница 14: ...sonal injury or death If system is located in an area where there is high humidity and high heat the life of all Filtration Elements may be as little as 35 of rated operating capacity Check the compre...

Страница 15: ...on and may result in system damage This can lead to severe personal injury and death Wear eye protection gloves and skin protection when performing oil changes Although the oil is not classified as a...

Страница 16: ...ct as follows 1 Inspect Bowl for the presence of moisture A high level of moisture build up in the HF7 or HF5 Filter indicates improper operation of auto drain floats Any evidence of moisture in the H...

Страница 17: ...Air Intake Filtration Inspect and or change the air intake Filter Elements every 40 hours or once per year If the Compressor System is operated in high humidity or a dusty dirty environment Filter El...

Страница 18: ...s list Other System components and related items are listed below System Components Type Part Number Compressor Lubricant Food Grade Nuvair 455 1 Gal Other Sizes Available 9406 LP Filtration Element R...

Страница 19: ...Nuvair Champion LP NUVAIR rev 010512 Champion LP Operation Manual Page 19 16 0 Service Record Log Date Technician Name Service Performed...

Страница 20: ...ous Decomposition Products Carbon monoxide Carbon dioxide VI Health Information Eye Contact Flush eyes with water for 15 minutes Call physician if irritation develops Skin Contact Wash skin with soap...

Страница 21: ...egin with the date of shipment from NUVAIR Maintenance Items Any materials which are consumed or otherwise rendered not warrantable due to processes applied to them are considered expendable and are n...

Страница 22: ...Pro CO High Temp Combo 30 Gallon or Larger receiver tank Breathing Air Filtration 3 Stage or 4 stage Low Oil Level Switch Low Oil Pressure Switch Low Tank Pressure Switch 4 Point Lifting Eyes Enclosed...

Страница 23: ...Nuvair Champion LP NUVAIR rev 10512 Champion LP Operation Manual...

Страница 24: ...n LP NUVAIR rev 10512 Champion LP Operation Manual Nuvair 2012 All Rights Reserved Phone 1 805 815 4044 Fax 1 805 815 4196 2949 West 5th Street Oxnard CA 93030 USA Email info nuvair com Web www nuvair...

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