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 Operating Instruction and Documentation 

                                                                                             

MCS 7500 

Flex (Bluetooth)

 

 

- 24 - 

7.Inspection and Maintenance  

 

Before a maintenance, all preparations are to enforce that with maintenance-working 
and repair-working at the lift no danger for body and lives and for damages of objects 
exists. 

 

A regular service has to be performed in regular distances of 3 months through the operator in 
accordance with following service manual. If the lift is in continuous operation or dirty 
environment, the maintenance rate has to be increased. 
During daily operation the lift has to be watched carefully for ist correct function. In case of any 
malfunction or leackage the technical service has to be informed. 

 

7.1 Maintenance plan of the MCS 

 

•   In case of heavy dirt deposit clean the piston rods of the hydraulic cylinders from deposit. 

Remove the cover of the MCS. If necessary raise the MCS with the single-mode in the 
highest position. 
Grease the piston rods with a high capacity lipid (approx. 5 g of S2 DIN51503 KE2G of the 
Renolit Company. 

•   Clean and check the moving parts. Lubricate the moving parts of the lift (hinge bolts, rolls, 

sliding surfaces) grease with a multipurpose lipid (example: Auto Top 2000 LTD. Agip).  

•  Damage to external surfaces, must be immediately repaired. 

If theses repairs are not made immediately, permanent damage to the powder-coated 
surface may result. 
Repair and clean  damaged areas with an abrasive paper (grain 120). After this is complete, 
use a suitable paint (observe the RAL Number). 

•   Check the zinc surface and repair it with a suitable tool. Use abrasive paper (grain 280). 

White rust can result from moisture laying in certain areas for long periods of time. Poor 
aerating can also result in rust formation.  
Rust may result from mechanical damage, wear, aggressive sediments (de-icing salt, liquids) 
or insufficient cleaning. 

 

Repair and clean these areas with abrasive paper (grain 280). 
After this is complete, use a suitable paint (observe the RAL Number).

 

•  Check the hydraulic tubes for leackage. 
•  Clean the surface of the photoelectric. (transmitter and receiver) 
•  Check the oil level. Fill in a clean, high quality oil (32 cst)in the tank. 
•  The hydraulic oil has to be changed at least once a year. To change the oil, lower the lift into 

the lowest position. Empty the tank and replaced clean oil, approx. 20 litres are needed. A 
high quality hydraulic oil is recommended, its should be 32 cst. (e.g.g. HLP 32 LTD. OEST 
Company) 

 

Use a ATF-Suffix hydraulic-oil (OEST Company ) if the ambient temperature is under 5 
degree centigrade. After the fill up, the hydraulic oil must be between the upper and low 
marking of the oil level gauge. 

•    Check all welded joints for cracks.    

If any cracks are found on the lift cease use immediately. Switch-off and secure the main 
switch (lock) and call the service partner. 

•  Check the safety device of the lift. 

 

Check the Battery of the controller (ASC). The Battery has a working life at notmal business 
between 4 ½ - 5 Years (manufacturers statement).  To avoid a permanent data-loss through 
an empty battery, the ASC must be sent for after 4 years into the nussbaum headquarter. 
Please contact your service partner. 

•  Check the turning moment of the screws (see the list pic. 19) 

Содержание MCS 7500

Страница 1: ...ating Instruction and Documentation Serial number Nu baum Hebetechnik GmbH Co KG Korker Stra e 24 D 77694 Kehl Bodersweier Tel 49 0 7853 8990 Fax 49 0 7853 8787 E mail info nussbaum lifts de http www...

Страница 2: ...wering the vehicle mode synchronous 16 5 5 Single Mode Lifting 16 5 6 Single Mode Lowering 18 5 7 Axle mode 18 5 8 The key operated switch function 20 5 9 Equalisation of the MCS 20 6 Troubleshooting...

Страница 3: ...operation have to be considered Obligations of the operator The operator is obliged to allow only those persons complying to the following requirement to work at the unit being well acquainted with t...

Страница 4: ...tenance and repair works loose screw connections must always be firmly tightend Guarantee and liability Our General conditions of selling and delivering are in force There will be no guarantee or liab...

Страница 5: ...lift was started The persons below were introduced after the installation of the automotive lift The introduction was carried out from an erector of the lift manufacturer or from a franchised dealer c...

Страница 6: ...lift They are called experts and competent person in this document Experts are persons for example self employed engineers experts which have received instruction and have experience to check and to t...

Страница 7: ...n lift is a lifting device for raising heavy vehicles Truck Bus The maximum capacity of one mobile column lift amount 7500 kg It s not allowed to install the standard automotive lift in a hazardous lo...

Страница 8: ...Operating Instruction and Documentation MCS 7500 Flex Bluetooth 8 2 4 Declaration of conformity...

Страница 9: ...of the hydraulic system 2 Holding valve safety device against unintentional lowering 3 Lockable main switch safety device against unauthorised operation 4 CE STOP Safety device against squeeze 5 Hydr...

Страница 10: ...efore the lowest position Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift An acoustic signal is heard until the...

Страница 11: ...Operating Instruction and Documentation MCS 7500 Flex Bluetooth 11 3 3 Datasheet...

Страница 12: ...ion It s not allowed to start with operations at the lift before the main switch is switched off During lifting or lowering the vehicle it must be observed from the operator It s not allowed to instal...

Страница 13: ...N again afterwords switch MASTER ON again see above putting system in operation If connection is established again operating the lift is possible again Now drive vehicle in vehicles area If all column...

Страница 14: ...gear Position the MCS 7500 to the wheels and let it down with the hand lever If necessary use the additional supports 1 LIFTING all columns 2 LOWERING all columns 3 LIFTING the column at you are stan...

Страница 15: ...a malfunction can lead it to damages Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift Switch on the control syst...

Страница 16: ...lift has reached the height of 250mm the lift stops automatically Then push the button 2 again The lift will continue lowering again When a column stops during lowering between the height of 0 and 25...

Страница 17: ...owest position with the handlever Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift Switch on the control system a...

Страница 18: ...r Control the dangerous places of the mobile lift and be sure that there are no objects or people in the immediate area of the lift or on the lift Press the button lowering until the lift again You he...

Страница 19: ...you are standing press button 2 and 4 together The columns towards each other will only move when they get a signal from the opposite column photocell in the leg In case of radion connection interrupt...

Страница 20: ...or damages and damages for body and lives The key operated switch at the operating column master column is to be used only with disturbance Put the key in the key operated switch if the red light shin...

Страница 21: ...ses Solution the MCS is standing on a obstacle single mode operate the hydraulic valve is defective call the customer service the fuse is defective exchange the fuse the button lowering is not pressed...

Страница 22: ...n be stuck through the dirty deposit at the top of the hole Use the solvent and lubricating stuff for an example WD40 to loosen the connection The WD40 is sprayed generously between the screw thread a...

Страница 23: ...3 Reset the MCS after an emergency lowering A reset of the system can be enforced if the MCS are in the lowest position An access on the DIP Switch can take place only with a switched off main switch...

Страница 24: ...Check the zinc surface and repair it with a suitable tool Use abrasive paper grain 280 White rust can result from moisture laying in certain areas for long periods of time Poor aerating can also resul...

Страница 25: ...cleanness of the workshop and location of the lift The degree of the dirt is dependent on the season of the weather conditions and the ventilation of the workshop Under bad circumstances it is necessa...

Страница 26: ...ck must be performed by an expert This manual contains form with a schedule for the security checks Please us the adequate form for the security checks The form should remain in this manual after they...

Страница 27: ...Operating Instruction and Documentation MCS 7500 Flex Bluetooth 27 9 3 Position of the columns Master column Cable for charging the Battery...

Страница 28: ...mation cracking F F F Condition Function photoelectric F F F Condition cable protecting tube plug F F F Condition hydraulic unit F F F Condition surface piston rod F F F Condition of the cover F F F T...

Страница 29: ...ation cracking F F F Condition Function photoelectric F F F Condition cable protecting tube plug F F F Condition hydraulic unit F F F Condition surface piston rod F F F Condition of the cover F F F Ti...

Страница 30: ...ation cracking F F F Condition Function photoelectric F F F Condition cable protecting tube plug F F F Condition hydraulic unit F F F Condition surface piston rod F F F Condition of the cover F F F Ti...

Страница 31: ...ation cracking F F F Condition Function photoelectric F F F Condition cable protecting tube plug F F F Condition hydraulic unit F F F Condition surface piston rod F F F Condition of the cover F F F Ti...

Страница 32: ...ation cracking F F F Condition Function photoelectric F F F Condition cable protecting tube plug F F F Condition hydraulic unit F F F Condition surface piston rod F F F Condition of the cover F F F Ti...

Страница 33: ...ation cracking F F F Condition Function photoelectric F F F Condition cable protecting tube plug F F F Condition hydraulic unit F F F Condition surface piston rod F F F Condition of the cover F F F Ti...

Страница 34: ...ation cracking F F F Condition Function photoelectric F F F Condition cable protecting tube plug F F F Condition hydraulic unit F F F Condition surface piston rod F F F Condition of the cover F F F Ti...

Страница 35: ...ation cracking F F F Condition Function photoelectric F F F Condition cable protecting tube plug F F F Condition hydraulic unit F F F Condition surface piston rod F F F Condition of the cover F F F Ti...

Страница 36: ...ation cracking F F F Condition Function photoelectric F F F Condition cable protecting tube plug F F F Condition hydraulic unit F F F Condition surface piston rod F F F Condition of the cover F F F Ti...

Страница 37: ...cracking F F F Condition Function photoelectric F F F Condition cable protecting tube plug F F F Condition hydraulic unit F F F Condition surface piston rod F F F Condition of the cover F F F Tightne...

Страница 38: ...Operating Instruction and Documentation MCS 7500 Flex Bluetooth 38 Hydraulic diagram drawing...

Страница 39: ...kW 992100 0 5 oil level gauge 980098 0 7 hydraulic block complete 99 540 07 005 DB1 pressure relief valve 155211 DMV pressure relief valve DR08 01 C V 120V 161350 M1 M3 measure connection 118495 VW1 p...

Страница 40: ...Operating Instruction and Documentation MCS 7500 Flex Bluetooth 40 Electrical diagram drawing...

Страница 41: ...Operating Instruction and Documentation MCS 7500 Flex Bluetooth 41...

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