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OPI-POWER LIFT HF 3S 12000-V1.0-EN

29

7.1 System maintenance plan

i

Before beginning service, disconnect from power. The system is to be secured against unintentional

lowering and unauthorized access.

During assembly and maintenance always check the condition of electrical lines. All cables and lines

must be secured so they cannot be crushed, kinked or contact any moving assembly.

Visual in-

spection

Spray

Oil

Lubricate

Clean with

compressed

air

Clean

Inspect

A

B

H

G

F

E

D

C

D

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Содержание HF 3S 12000

Страница 1: ...POWER LIFT HF 3S 12000 Serial No Made in Germany Operating manual Inspection book including spare parts list Version USA Manual date 13 01 2020 OPI POWER LIFT HF 3S 12000 V1 0 EN ...

Страница 2: ...2 OPI POWER LIFT HF 3S 12000 V1 0 EN ...

Страница 3: ... Hydraulic plan 16 3 5 Hydraulic connection plan 17 3 6 Electrical circuit diagram 18 4 Installation 24 5 Operating manual 24 5 1 Positioning the vehicle 25 5 2 Lifting the vehicle 25 5 3 Lift synchronization 25 5 4 Lowering the vehicle 26 6 Behaviour in cases of error 26 6 1 Emergency discharge 26 6 2 Moving onto an obstacle 27 7 Maintenance and care of the system 28 7 1 System maintenance plan 2...

Страница 4: ......

Страница 5: ...L ST 17 ANSI ALOIM 2008 R2013 Amer ican National Standard for Automotive Lifts Safety Requirement for Operation Inspection and Main tenance ALI WL Series ALI Uniform Warning Label Decals Placards and in case of frame engaging lifts ALI LP GUIDE Vehicle Lifting Points Quick Refer ence Guide for Frame Engaging Lifts and SAE J2184 Vehicle Lifting Points for Service Garage Lifting The Owner Employer s...

Страница 6: ... on all arms The Lift must not be installed in a hazardous loca tion or in washing bays The Lift must be checked by a service technician after initial installation and after repairs or chang es have been made to the Lift The operating and maintenance instructions must be followed while working with the Lift Pre check low clearance or specially equipped vehicles for ample clearance to avoid damage ...

Страница 7: ...main switch has been turned off and secured and the operating lever is additionally secured against unauthorised use Save these instructions 1 6 Safety devices Nussbaum has designed several saftety features into each Lift to ensure safe and efficient opera tions under a variety of conditions Warranties will be voided and dangerous working conditions exist if any of the listed devices are altered o...

Страница 8: ... trained operator only Authorized personnel only in lift area CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION Use vehicle manufacturer s lift points Always use safety stands when removing or installing heavy components Use height extenders when necessary to ensure good contact Auxiliary adapters may reduce load capacity WARNING WARNING WARNING WARNING WARNING WARNING Clear area if vehicle is in da...

Страница 9: ...ave the completed forms in the inspection book The lift master forms must record changes to the construction or changes to set up location 1 9 Set up and test the lift Safety relevant work on the lift and safety inspec tions may only be done by personnel specifically trained to carry it out They are designated in gen eral and in this documentation as technical experts and specialists competent peo...

Страница 10: ...n e g plug to on site power supply An on site electrical connection between the lift and the power supply is to be done by a qualified electrician see details in the electrical plan The operating company confirms proper lift set up has read and will comply with all information contained in this operating manual and inspection book and will keep this document accessible to trained operators at all ...

Страница 11: ...___________________________ _________________________ Date Name Signature _________________________ _____________________________________________ _________________________ Date Name Signature _________________________ _____________________________________________ _________________________ Date Name Signature _________________________ _____________________________________________ __________________...

Страница 12: ... to the design construction Inspections by a technical expert are required before recommissioning date type of change technical expert signature ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ Name address of technical expert ________________...

Страница 13: ...approx 2 6 GAL Noise level LPA 70 dB On site connection Fuse 16 Amps slow blow 5x2 5 mm accord ing to VDE regulations 3 2 Sicherheitseinrichtungen Deadman controls Lift movement stops when the operating lever is released Main switch with curtain lock device Fuse to prevent unauthorized use Over pressure valve Hydraulic system fuse against over pressure Check valve Secure the vehicle against unauth...

Страница 14: ...gulation of the dowel manufacturer z b Hilti HIT V 5 8 M16x200 Alle Maße in Zoll all dimensions in inch Mass und Konstruktionsaenderungen vorbehalten dimensions and design changes reserved ind Aender modification Datum Name Zeichnungsnummer drawing number Gepr 8907_NB HF 3S 12000 DG Doppelgelenktragarme Korker Str 24 77694 Kehl www nussbaum group de Bearb Datum Name MH Benennung designation 20 09 ...

Страница 15: ...OPI POWER LIFT HF 3S 12000 V1 0 EN 15 Clearance around the lift 2 0 20 2 0 20 recommended clearance around the lift 6 recommended clearance above the lift if there is no specification in the datasheet ...

Страница 16: ... P 1 1 6 Ansprechstrom 15l min 1 6 Ansprechstrom 15l min 000jl21150 SB15_1_16 09 2019 0 1 BOSCH USA AC UNIT 1 0 000JL21150 SB15 JL NT BLOCK ASSY 1 1 155211 PRESSURE RELIEF VALVE 1 2 983629 LOWERING BRAKE 15L MIN 1 3 117874 CLOSING SCREW 1 4 974820 BALL VALVE 1 5 983700 CHECK VALVE 1 6 LINE BREAK SAFETY DEVICE K1 K2 230HL22301 CYLINDER K F1 F2 230HL22351 CYLINDER F ...

Страница 17: ... 3 yellow yellow blue 3 blue white 2 white 5 white 4 white 1 red red red UNIT 027 1 1 PC 982189 1 HOSE 2SC DN06X9880 DKOL STRAIGHT DKOL90 2 1 PC 982192 1 HOSE 2SC DN06X5100 DKOL BOTH STRAIGHT 3 2 PCS 982190 1 HOSE 2SC DN06X7050 DKOL BOTH STRAIGHT 4 1 PC 982177 1 HOSE 2SC DN06X2650 DKOL STRAIGHT DKOL90 5 1 PC 981505 1 HOSE 2SC DN06X3100 DKOL BOTH STRAIGHT ...

Страница 18: ...our knowledge No guarantee is made for the accuracy of enclosed circuit diagrams and switch plans contained in this document This is particularly relevant for switches that were completed by us according to third party plans This was done by us from purchaser provided manufacturer documentation Functional test of switch systems Circuit diagrams are not standard documents When checking the control ...

Страница 19: ...OPI POWER LIFT HF 3S 12000 V1 0 EN 19 ...

Страница 20: ...20 OPI POWER LIFT HF 3S 12000 V1 0 EN ...

Страница 21: ...OPI POWER LIFT HF 3S 12000 V1 0 EN 21 ...

Страница 22: ...22 OPI POWER LIFT HF 3S 12000 V1 0 EN ...

Страница 23: ... G7L P7LF 06D OMRON 995926 12 K1 1 POWER RELAY 24 VDC G7L 1A T 24VDC OMRON 995927 13 S3 1 PUSH BUTTON D22 MM WITHOUT INSERT SIGN LPXB0 LOVATO ELECTRIC 996883 14 S3 1 PUSH PLATE START 22 MM LPXB103 LOVATO ELECTRIC 996886 15 S3 1 CONTACT ELEMENT 1Ö 22MM LPXC01 LOVATO ELECTRIC 996881 16 S3 1 CONTACT ELEMENT 1S 22MM LPXC10 LOVATO ELECTRIC 996885 17 S3 1 FASTENING BASE D22 MM LPXAU120 LOVATO ELECTRIC 9...

Страница 24: ... stalls Concrete must have compression strength see chapter 8 Mount on a foundation deeper than the local ex ternal frost line Be sure to read the ANSI ALI ALIS prior to installation The installer has to return the instructional materials furnished with the lift back to the owner Shiping parts list POS ITEM NAMES ITEM CODES QUANTITY LOCATION 1 COLUMN MASTER WITH LIFTING 1 BOX CARRIAGE CYLINDERS PO...

Страница 25: ...e ratcheted in Otherwise lower the lift and re position the vehicle After setting down the vehicle check the lifting arm positions for proper seating below the fixture points before the vehicle is lifted again During lifting or lowering the work area of the lift should be clear or people and objects Afterwards lift the vehicle to the desired working height Ensure secure vehicle placement on the ca...

Страница 26: ...ety devices of the lift and checking the electrical system may only be done by specialists Problem The lift cannot be raised Possible causes Remedy No power supply Check the power supply Only 2 phases active Do an on site check with a qualified electrician The main switch is not switched on or is de fective Check the main switch Defective fuse Check fuses Operating lever defec tive Check function ...

Страница 27: ... lowering procedure begins immediately Low ering speed can be varied by the lever position The lowering process must be continuously ob served Release the operating lever 9 to stop or if there is a danger Lower the lift to the lowest position Release the latch again remove cable tie Only operate the lift if it is in seamless condition from a safety point of view If required firstly inform customer...

Страница 28: ...o guar antee the largest possible availability and function al capacity of the lift system ensure the list of any cleaning care and maintenance work is done The lift system is to be serviced at regular intervals according to the following plan For intensive oper ation and higher degree of contamination shorten the service interval The complete function of the lift system is to be ob served during ...

Страница 29: ...ecured against unintentional lowering and unauthorized access During assembly and maintenance always check the condition of electrical lines All cables and lines must be secured so they cannot be crushed kinked or contact any moving assembly Visual in spection Spray Oil Lubricate Clean with compressed air Clean Inspect A B H G F E D C D ...

Страница 30: ...aced if necessary Daily 1 12 11 10 9 8 7 6 5 4 3 2 365 x 12 Optional Check the CE stop and warning signal for condition and function Exchange if damaged The CE stop must switch a min of 120 mm from the hazard Daily 1 12 11 10 9 8 7 6 5 4 3 2 365 x 12 During assembly and maintenance always check the condition of electrical lines All cables and lines must be secured so they cannot be crushed kinked ...

Страница 31: ...astening screws Also see the assembly protocol Torque Nm for shaft screws Fastening class 8 8 0 08 0 12 0 14 M8 17 9 23 1 25 3 M10 36 46 51 M12 61 80 87 M16 147 194 214 M20 297 391 430 M24 512 675 743 Fastening class 10 9 0 08 0 12 0 14 M8 26 2 34 37 2 M10 53 68 75 M12 90 117 128 M16 216 285 314 M20 423 557 615 M24 730 960 1060 Lubricated slide friction number 0 8 MoS2 Lightly oiled slide friction...

Страница 32: ...to be checked for function The components are to be exchanged if there are de fects or damage Optional energy set Check the condition and function of electrical sock ets and the pneumatic connections Annually 1 12 11 10 9 8 7 6 5 4 3 2 1 x 12 Trained ser vice personnel According to manufacturer instructions the hydraulic oil should be changed every two years in normal op erations Various environme...

Страница 33: ...ring of the mounting fixture the lifetime has been exceeded Repair of the hose line using the implemented hose mounting fixture is not permitted Extending the replacement intervals given in the guideline is possible if the inspection for safe work con dition is done in adjusted shortened time frames if re quired and by competent personnel If there is an extension of the replacement interval no sit...

Страница 34: ...to powered components 8 Assembly and commissioning 8 1 Set up guidelines Lift set up is done by trained manufacturer per sonnel or a contract partner If the operating company has appropriately trained assemblers the lift can also be set up by them Set up is to be done according to the assembly instructions A standard lift may not be set up in explosion en dangered spaces or wash halls Before setti...

Страница 35: ...c tion 3 5 Before anchoring the lift check whether the con crete is of quality C20 25 up to the finishing level of the completed floor In this case take the an chor length from the anchor manufacturer s data sheet If there is a floor covering tiles screed on the weight bearing concrete the thickness of this covering must be determined Afterwards take the anchor length from the anchor manufactur er...

Страница 36: ...Lifts with this sticker already have hydraulic oil in the hydraulic cylinders First filling with sticker Required oil volume 9 l HLP 32 Lifts with this sticker already have hydraulic oil in the hydraulic cylinders After setting up the electrical connection to the lift the hydraulic system can be filled 9 10 11 9 Operating lever 006 10 Allen key operating lever 11 Oil filling opening Loosen and rem...

Страница 37: ... Push the operating lever 9 forwards and raise the lift to its uppermost end position Now fill the oil tank with 5 L hydraulic oil HLP 32 Afterwards hold the operating lever another 60 seconds so air can escape from the system and the lift rails can be equalised by the overflow procedure For first commissioning it is normal to have a dif ferent start up and a large shaking in the up permost positi...

Страница 38: ...To change the assembly location the pre conditions must be met according to the assembly guidelines The location change is to be done according to the following sequence Move the lift rails to about half height Remove the lifting arm remove the safety ring of the lifting arm pin pull out the lifting arm pin and remove the lifting arm Disconnect electrical supply lines to the lift from mains power ...

Страница 39: ...epth mm ho 144 min anchorage depth mm hef 144 component thickness mm hmin min 180 diameter of bore mm d0 18 attachment thickness mm tfix 23 turníng moment Nm Tinst 80 Total length mm I 200 Thread M 16 piece number a 4 b 8 c 10 d 12 e 14 f 16 g 28 Observe necessarily the installation description of the dowel manufacturer Use longer dowels with version with floor pavement and tiles It is possible to...

Страница 40: ... inspection form i Single and regular safety inspections must be done by a specialist It is recommended to do maintenance at the same time i After a change in construction for example changing the load carrying capacity or chang ing the lifting height and after significant mainte nance on load carrying parts e g welding work inspection by a technical expert is required ex traordinary safety inspec...

Страница 41: ...________ Condition of concrete floor cracks ________________________________ Fastening anchor torque ________________________________ Fastening screw torque ________________________________ Condition hydraulic unit ________________________________ Paint condition ________________________________ Cylinder condition ________________________________ Condition wiper cylinder __________________________...

Страница 42: ...______ Condition of concrete floor cracks ________________________________ Fastening anchor torque ________________________________ Fastening screw torque ________________________________ Condition hydraulic unit ________________________________ Paint condition ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ____________________________...

Страница 43: ...____ Condition of concrete floor cracks ________________________________ Fastening anchor torque ________________________________ Fastening screw torque ________________________________ Condition hydraulic unit ________________________________ Paint condition ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ______________________________...

Страница 44: ...____ Condition of concrete floor cracks ________________________________ Fastening anchor torque ________________________________ Fastening screw torque ________________________________ Condition hydraulic unit ________________________________ Paint condition ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ______________________________...

Страница 45: ...____ Condition of concrete floor cracks ________________________________ Fastening anchor torque ________________________________ Fastening screw torque ________________________________ Condition hydraulic unit ________________________________ Paint condition ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ______________________________...

Страница 46: ...____ Condition of concrete floor cracks ________________________________ Fastening anchor torque ________________________________ Fastening screw torque ________________________________ Condition hydraulic unit ________________________________ Paint condition ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ______________________________...

Страница 47: ...____ Condition of concrete floor cracks ________________________________ Fastening anchor torque ________________________________ Fastening screw torque ________________________________ Condition hydraulic unit ________________________________ Paint condition ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ______________________________...

Страница 48: ...____ Condition of concrete floor cracks ________________________________ Fastening anchor torque ________________________________ Fastening screw torque ________________________________ Condition hydraulic unit ________________________________ Paint condition ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ______________________________...

Страница 49: ...____ Condition of concrete floor cracks ________________________________ Fastening anchor torque ________________________________ Fastening screw torque ________________________________ Condition hydraulic unit ________________________________ Paint condition ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ______________________________...

Страница 50: ...____ Condition of concrete floor cracks ________________________________ Fastening anchor torque ________________________________ Fastening screw torque ________________________________ Condition hydraulic unit ________________________________ Paint condition ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ______________________________...

Страница 51: ...____ Condition of concrete floor cracks ________________________________ Fastening anchor torque ________________________________ Fastening screw torque ________________________________ Condition hydraulic unit ________________________________ Paint condition ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ______________________________...

Страница 52: ...____ Condition of concrete floor cracks ________________________________ Fastening anchor torque ________________________________ Fastening screw torque ________________________________ Condition hydraulic unit ________________________________ Paint condition ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ______________________________...

Страница 53: ...Made in Germany POWER LIFT HF 3S 12000 Made in Germany Spare parts list ...

Страница 54: ...0 CROSS BEAM COMPLETE 6 235TTKAS08055TELESCOPE MOUNT COMPLETE 7 250SLH08401 LIFTING ARM 1 COMPLETE 8 250SLH08451 LIFTING ARM 2 COMPLETE 9 000STA03600 UNIVERSAL CONTROL WITH CIRCUIT BOARD HLNT 10 250HLNT05641 EXTENSION 11 250HLNT05471 INDIVIDUAL EXTENSIONS 12 250HLNT02500 CYLINDER COMPLETE USA 13 225SL09021 COVER PANEL FOR E SET 14 250HLNT21103 COVER 15 260HL25042 COVER 16 250HLNT05048 BRACKET USA ...

Страница 55: ...FT HF 3S 12000 V1 0 EN 55 20 xx Lift column 250HLNT05701_3 07 05 19 1 260SHL05030 INSERT ASSY 2 250HLNT05703 LIFT COLUMN WELDED PART 3 260HL05042 COVER 4 250HLNT05541 HOLDER 5 9SEM05X010ZNFLANGED BUTTON HEAD SCREW ...

Страница 56: ...L06383 DRAW BAR WELDED PART 30 3 9934 M12 HEXAGONAL NUT 30 4 9933 M12X40 HEXAGONAL SCREW 30 5 9471 40X1_75 SAFETY RING 30 6 91481 3X24 TENSIONING PIN 30 7 250HL06388 SPACER SLEEVE 30 8 9DFD 222SL02ZN PRESSURE SPRING 165MM 30 9 250SL08050 JOINT BOLTS 30 10 250HDL06013 SLIDING PART 30 11 250HLNT06088 SLEEVE 30 12 970008 SAFETY CAP ...

Страница 57: ...LH28253 CARRIERPIECEWELDEDPART 6 250SLH08243 PUSHER 7 971412 AM8X1 BALL LUBRICATION NIPPLE 8 91 10X32 TAPER PIN 9 9125_1 A17 WASHER 10 9933 M8X30 HEXAGONAL SCREW 11 97991 M8X25 COUNTERSUNK SCREW 12 97991 M10X25 COUNTERSUNK SCREW 13 9912 M16X30 CYLINDER SCREW 14 9912 M6X10 CYLINDER SCREW 15 250SLH08221 STOP PLATE 1 16 250SLH08246 STOP PLATE 1 17 250SL28039 GEARED BLOCK 18 250SLH08197 GEARED BLOCK 1...

Страница 58: ...8253 CARRIERPIECEWELDEDPART 6 250SLH08243 PUSHER 7 971412 AM8X1 BALL LUBRICATION NIPPLE 8 91 10X32 TAPER PIN 9 9125_1 A17 WASHER 10 9933 M8X30 HEXAGONAL SCREW 11 97991 M8X25 COUNTERSUNK SCREW 12 97991 M10X25 COUNTERSUNK SCREW 13 9912 M16X30 CYLINDER SCREW 14 9912 M6X10 CYLINDER SCREW 15 250SLH08221 STOP PLATE 1 16 250SLH08246 STOP PLATE 1 17 250SL28039 GEARED BLOCK 18 250SLH08197 GEARED BLOCK 19 2...

Страница 59: ... A10_5 WASHER 50 5 9125_1 B6_4 WASHER 50 6 9125_2 A10_5 WASHER 50 7 9125_1 A6_4 WASHER 50 8 9985 M4 HEXAGONAL NUT DIN 985 50 9 9912 M10X16 CYLINDER SCREW 50 10 9912 M10X16 CYLINDER SCREW 50 11 9912 M4X20 CYLINDER SCREW 50 12 9912 M6X12 CYLINDER SCREW 50 13 9912 M6X16 CYLINDER SCREW 50 14 9912 M6X130 CYLINDER SCREW 50 15 250HLNT09334 COVER 50 16 230HLNT05722 CROSS BEAM 50 17 250HLNT09331 CROSS BEAM...

Страница 60: ...60 OPI POWER LIFT HF 3S 12000 V1 0 EN 60 xx Switch box 000STA03600 2 05 07 19 ...

Страница 61: ...IFT HF 3S 12000 V1 0 EN 61 70 xx Unit 240HLNT21570_2 21 10 19 1 240HLNT21560 CASE ASSY 2 240HLNT01582 HOOD USA ASSY 3 000STA11580 LEVER ASSY 4 240HLNT01580 HYDRAULIC INSERT ASSY 5 240SLK01100 BOSCH UNIT USA LEVER ...

Страница 62: ...25_ 1 A8_4 WASHER 4 94 71 10X1 CIRCLIP 5 9912 M4X25 CYLINDER SCREW 6 9912 M8X1X16 CYLINDER SCREW 7 260SHL05038 BOLTS 8 972938 RUBBER BUFFER 9 00MNG403024 MOUNTING BRACKET 10 250SLH06019 LATCH 11 260SHL05037 RATCHET LEVER 12 9SEM06X008ZN FLANGED BUTTON HEAD SCREW 13 9934M4ZN HEXAGONAL NUT 14 9934M6ZN HEXAGONAL NUT 15 9125_4_3ST U WASHER ...

Страница 63: ...I POWER LIFT HF 3S 12000 V1 0 EN 63 Cylinder complete 250HLNT02500_2 09 07 19 1 250HLNT02502 CYLINDER F ASSY USA 2 250HLNT02501 CYLINDER K ASSY USA 3 250HLNT32370 ANTI TWIST SAFETY 4 982253 SCREW FITTING ...

Страница 64: ...32 Jordache Court Gastonia NC 28052 www nussbaum usa com E Mail warranty nussbaum usa com Fax 1 704 864 2476 Service Hotline International 49180 5288911 OPI POWER LIFT HF 3S 12000 V1 0 EN_012020 Artikelnummer 975538 Dealer address phone ...

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