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Operating Manual and Inspection Book 

COMBI LIFT 4.80 H / HYMAX II 8000 

 

 

 

42 

Version 3.0 

 

7 Inspection and Maintenance 

 

Before conducting maintenance work, preparations must be made to en-
sure that during maintenance and repair work there is no risk to the safety 
of people working on or around the lift and also that there is no risk of 
damage to equipment being used on or around the lift. 

 

To  guarantee  the  utmost  availability  and  to  ensure  that  the  lift  remains  functional, 
maintenance work contracts are organised between our clients and their local retailers.  
A  service  must  be  performed  at  regular  intervals  of  3 months  through  the  operator  in 
accordance  with  following  service  manual.  If  the lift  is  in  continuous  operation  or  in  a 
dirty environment, the maintenance rate must be increased. 
During daily operation the lift must be closely observed to ensure that it is functioning 
correctly. In the case of malfunction or leakage the technical service must be informed. 

 

   

7.1 Maintenance plan of the lift 

 

•   Before beginning any maintenance work isolate the power supply. Secure the 

main switch (lock it). Secure the danger area around the automotive lift and se-
cure the lift against unintentional lowering. 

 

  

•  Clean and check the stripper of the cylinder. 

 

  

•   Clean the piston-rod using compressed air.. 
•   Clean the protection hose at the operating column. Grease it with a multipurpose 

liquid, otherwise the hose sticks to the column.    

•  Check the condition of ropes. If torn wires are discovered, the complete rope-set 

must be changed.

 

 

  

•   Check the condition of the electrical parts. 
•  Clean and lubricate the moving parts of the lift (hinge bolts, sliding pieces, sliding 

surfaces) grease with a multipurpose liquid (example: Auto Top 2000 LTD. Agip). 

•   Grease the lubricate nipples with a multipurpose lipid. (example: Auto Top 2000 

LTD. Agip). 

•  Clean and check the function of the ratchet. Grease the surface with a multipur-

pose lipid.   

 

•   Check all welded joints for cracks on the automotive-lift.    

If any cracks are found on the lift cease use immediately. Switch-off and secure 
the main switch (lock) and call the service partner. 

•    Check all surfaces and repair if necessary. 

 

•  Damage to external surfaces, must be immediately repaired. 

If theses repairs are not made immediately, permanent damage to the powder-
coated surface may result. 
Repair and clean damaged areas with an abrasive paper (grain 120). After this is 
complete, use a suitable paint (observe the RAL Number). 

 

 

Содержание COMBI LIFT 4.80 H

Страница 1: ...Operating Manual and Inspection Book Lift date 07 2015 Operating manual date 04 2021 Original Operating Manual COMBI LIFT 4 80 H HYMAX II 8000 Serial Nr...

Страница 2: ......

Страница 3: ...rawing 15 3 6 Electrical diagram 3x230 V 16 3 7 Electrical diagram 3x400 V 25 4 Safety regulations 34 5 Operating Instructions 35 5 1 Operating element 35 5 2 Positioning the vehicle 35 5 3 Platform i...

Страница 4: ...ety Regulations is very important and must be closely adhered to In addition to the safety regulations stated in the operating instructions manual the appropriate safety regulations and the operating...

Страница 5: ...re to be followed according to the time intervals specified Details regarding the exchange of parts and components as men tioned in the operating instructions are to be adhered to These works must onl...

Страница 6: ...ed on at the firm at The initial safety check was carried out and the lift was started The installation was carried out by the operating authority competent please delete as applicable The initial saf...

Страница 7: ...the lift was started The persons below were introduced after the installation of the automotive lift The introduc tion was carried out by either the erector from the lift manufacturer or from a franc...

Страница 8: ...For the purposes of this document these specialised staff will be called Experts and Competent persons Experts are persons for example self employed engineers experts which have re ceived instructions...

Страница 9: ...e either directly on the lift or in vehicles that are on the lift is therefore not allowed The installation of the standard lift in hazardous or dangerous locations such as wash bays is dangerous and...

Страница 10: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 10 Version 3 0 2 5 Declaration of Conformity...

Страница 11: ...x 210 bar Pressure control valve approx 240 bar Oil Tank approx 14 Litre Sound level LpA 70 dB Connection by customer 3 N PE 400V 50 Hz fuse T16A time lag fuse observe your state regulations 3 2 Safet...

Страница 12: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 12 Version 3 0 3 3 Data sheet...

Страница 13: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 13 Version 3 0 3 4 Foundation diagram drawing...

Страница 14: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 14 Version 3 0...

Страница 15: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 15 Version 3 0 3 5 Hydraulik diagram drawing...

Страница 16: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 16 Version 3 0 3 6 Electrical diagram 3x230 V...

Страница 17: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 17 Version 3 0...

Страница 18: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 18 Version 3 0...

Страница 19: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 19 Version 3 0...

Страница 20: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 20 Version 3 0...

Страница 21: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 21 Version 3 0...

Страница 22: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 22 Version 3 0...

Страница 23: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 23 Version 3 0...

Страница 24: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 24 Version 3 0...

Страница 25: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 25 Version 3 0 3 7 Electrical diagram 3x400 V...

Страница 26: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 26 Version 3 0...

Страница 27: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 27 Version 3 0...

Страница 28: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 28 Version 3 0...

Страница 29: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 29 Version 3 0...

Страница 30: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 30 Version 3 0...

Страница 31: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 31 Version 3 0...

Страница 32: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 32 Version 3 0...

Страница 33: ...Operating Manual and Inspection Book COMBI LIFT 4 80 H HYMAX II 8000 33 Version 3 0...

Страница 34: ...p to avoid damage Only trained personnel over the age of 18 years old are to operate this lift No one is to stand within the working area danger area during lifting and lowering No one is to be raised...

Страница 35: ...rating element Main operating elements a Main switch d Lower into catches b LIFT e Bridging button c LOWER 5 2 Positioning the vehicle The lift must be completely lowered before the vehicle is driven...

Страница 36: ...re vehicle placement on the drive in rails otherwise there is a danger of the vehicle falling Switch on controls at the main switch a Lift the vehicle Push the LIFT button b Raise the vehicle to the d...

Страница 37: ...sounds during lowering until the floor is reached Once the vehicle is at the lowest position it can be driven off the lift 5 8 Safety switch below the drive rail The lift has a safety switch 4 fitted...

Страница 38: ...ervice 6 1 Lowering onto an obstacle If the lift moves onto an obstacle during lowering or remains stuck with the safety catches in the catch bar a cable loosens A safety switch 5 located below the dr...

Страница 39: ...ternal leakage is not permitted and must immediately taken care of This is absolutely necessary especially before an emergency lowering i If there is a power failure an emergency lowering can only be...

Страница 40: ...ted When the safety latches are snapped the lift must be moved out of the latches or lifted with a suitable device to release the latches Then the safety ratchet can be tied back via a cable tie or a...

Страница 41: ...left one of the two valves Again first the black cap has to be removed and then the screw on cap with the Allen screw f is fastened By tightening the Allen screw the valve MV2 is opening and the lift...

Страница 42: ...danger area around the automotive lift and se cure the lift against unintentional lowering Clean and check the stripper of the cylinder Clean the piston rod using compressed air Clean the protection...

Страница 43: ...the RAL Number The hydraulic oil has to be changed at least once a year To change the oil lower the lift into its lowest position Empty all tanks and refill with clean oil approx see chapter 3 per hy...

Страница 44: ...ent ventilation Obviously this is dependent on the type of work being done with the lift the degree of cleanliness of the workshop and location of the lift The degree and amount of dirt is dependent o...

Страница 45: ...e ap propriate forms for the security checks The forms should remain in this manual after they have been filled out A short description about special safety devices follows 9 Handing over and Initiati...

Страница 46: ...of the runways and put the plugs together Lay out Ropes into right position see pic Fasten the crossbeam at the rail Connect the plugs optional lighting CE Stop switch Pull the ropes through the cross...

Страница 47: ...port 3 Moving trigger element Fasten the crossbeam at the rail one more time Fill in the hydraulic oil Litre see chapter 3 In case of operation the automotive lift the chapter Safety regulations and O...

Страница 48: ...sliding guidance at the crossbeam approx 4 5 mm movement between the sliding guidance and the column Adjust regular height of the rails at all of the four columns by moving the nuts which fix the carr...

Страница 49: ...e the dowels Loosen and remove the screws of the crossbeam Transport the automotive lift to the its new location Install the lift in accordance with chapter 9 Installation and Initiation Use new mason...

Страница 50: ...40 Drilling depth a 85 Min anchorage depth b 70 Thickness of concrete c min 140 Diameter of bore d 15 Thickness of the lift pieces e 0 40 Number of dowels X Starting torque 40 minimum thickness of co...

Страница 51: ...85 85 Min anchorage depth b 70 70 70 Thickness of concrete c min 140 min 140 min 140 Diameter of bore d 15 15 15 Thickness of the lift pieces e 40 65 65 100 100 140 Number of dowels x x x Starting to...

Страница 52: ...llen Fundamentplan see current foundation diagram drawing vois le plan de fondation actuel Bohrerdurchmesser diameter of bore Diam tre de l al sage do 15 18 24 Bauteildicke thickness of the lift piece...

Страница 53: ...olts and bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening C...

Страница 54: ...lts and bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening Co...

Страница 55: ...lts and bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening Co...

Страница 56: ...lts and bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening Co...

Страница 57: ...lts and bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening Co...

Страница 58: ...lts and bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening Co...

Страница 59: ...lts and bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening Co...

Страница 60: ...lts and bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening Co...

Страница 61: ...lts and bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening Co...

Страница 62: ...nd bearings Construction deformation cracking Function movable rail Condition welding Torque moment of screws and dowels Condition hydraulic unit Condition colour Condition ropes and fastening Conditi...

Страница 63: ...II 8000 Nussbaum Custom Lifts GmbH Hertzstr 6 D 77694 Kehl Sundheim www nussbaum group de e Mail info nussbaum group de Service Hotline Germany 0800 5 288 911 Service Hotline International 49 180 15 2...

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