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01. 09. 21. Document Number  671746

Nuaire | Western Industrial Estate | Caerphilly | CF83 1NA | nuaire.co.uk

BPS V-AT

Installation Manual

 

DECLARATION OF INCORPORATION AND INFORMATION FOR SAFE INSTALLATION,  

 

OPERATION AND MAINTENANCE

 

INFORMATION FOR SAFE INSTALLATION, OPERATION AND MAINTENANCE

 

OF NUAIRE VENTILATION EQUIPMENT

We declare that the machinery named below is intended to be assembled with 
other components to constitute a system of machinery. All parts except for 
moving parts requiring the correct installation of safety guards comply with the 
essential requirements of the Machinery Directive. The machinery shall not be 
put into service until the system has been declared to be in conformity with the 
provisions of the EC Machinery Directive.

 

To comply with EC Council Directives 2006/42/EC Machinery Directive and 2014/30/EU (EMC).
To be read in conjunction with the relevant product documentation (see 2.1)

1.0  

GENERAL

1.1  

The equipment referred to in this 

Declaration of Incorporation

 is supplied by Nuaire to be assembled into    

 

a ventilation system which may or may not include additional components. The entire system must be  

 

 

considered for safety purposes and it is the responsibility of the installer to ensure that all of the equipment is  

 

installed in compliance with the manufacturers recommendations and with due regard to current legislation   

 

and codes of practice.

2.0  

INFORMATION SUPPLIED WITH THE EQUIPMENT

2.1  

Each item of equipment is supplied with a set of documentation which provides the information required for   

 

the safe installation and maintenance of the equipment. This may be in the form of a Data   

 

 

sheet and/or Installation and Maintenance instruction.

2.2  

Each unit has a rating plate attached to its outer casing. The rating plate provides essential data relating to the  

 

equipment such as serial number, unit code and electrical data. Any further data that may be required will be  

 

found in the documentation. If any item is unclear or more information is required, contact Nuaire.

2.3 

Where warning labels or notices are attached to the unit the instructions given must be adhered to.

3.0  

TRANSPORTATION, HANDLING AND STORAGE

3.1  

Care must be taken at all times to prevent damage to the equipment. Note that shock to the unit may result in  

 

the balance of the impeller being affected.

3.2 

 When handling the equipment, care should be taken with corners and edges and that the weight distribution  

 

within the unit is considered. Lifting gear such as slings or ropes must be arranged so as not to bear on the    

 casing.
3.3  

Equipment stored on site prior to installation should be protected from the weather and steps taken to prevent  

 

ingress of contaminants.

4.0  

OPERATIONAL LIMITS

4.1  

It is important that the specified operational limits for the equipment are adhered to e.g. operational air  

 

 

temperature, air borne contaminants and unit orientation.

4.2  

Where installation accessories are supplied with the specified equipment e.g. wall mounting brackets. They    

 

are to be used to support the equipment only. Other system components must have separate provision for    

 support.
4.3  

Flanges and connection spigots are provided for the purpose of joining to duct work systems. They must not be  

 

used to support the ductwork.

4.4  

Local Environment - Humidity.

 Ambient humidity (the humidity at the unit’s installed location) shall be  

 

 

within the range: 10 to 95% (for controls, non-condensing). Air humidity (the humidity of    

 

 

the air passing through the unit) shall be within the range: 10 to 95% (for controls, non-condensing).

5.0  

INSTALLATION REQUIREMENTS

 

In addition to the particular requirements given for the individual product, the following general requirements  

 

should be noted.

5.1 

 Where access to any part of equipment which 

moves

, or can become 

electrically live

 are not prevented by   

 

the equipment panels or by fixed installation detail (e.g. ducting), then guarding to the appropriate standard    

 

must be fitted.

5.2 

 The electrical installation of the equipment must comply with the requirements of the relevant local electrical  

 

safety regulations.

5.3 

 For EMC all control and sensor cables should not be placed within 50mm or on the same metal cable tray as   

 

230V switched live, lighting or power cables and any cables not intended for use with this product.

6.0 

 COMMISSIONING REQUIREMENTS

6.1 

 General pre-commissioning checks relevant to safe operation consist of the following:

 

Ensure that no foreign bodies are present within the fan or casing.

 

Check electrical safety e.g. Insulation and earthing.

 

Check guarding of system.

 

Check operation of Isolators/Controls.

 

Check fastenings for security.

6.2 

 Other commissioning requirements are given in the relevant product documentation.

7.0 

 OPERATIONAL REQUIREMENTS

7.1  

Equipment access panels must be in place at all times during operation of the unit, and must be secured with  

 

the original fastenings.

7.2  

If failure of the equipment occurs or is suspected then it should be taken out of service until a competent  

 

 

person can effect repair or examination. (Note that certain ranges of equipment are designed to detect and    

 

compensate for fan failure).

8.0  

MAINTENANCE REQUIREMENTS

8.1  

Specific maintenance requirements are given in the relevant product documentation.

8.2  

It is important that the correct tools are used for the various tasks required.

8.3  

If the access panels are to be removed for any reason the electrical supply to the unit must be isolated.

8.4  

A minimum period of two minutes should be allowed after electrical disconnection before access panels are    

 

removed. This will allow the impeller to come to rest.

 

NB: Care should still be taken however since airflow generated at some other point in the system can    

 

cause the impeller to “windmill” even when power is not present.

8.5  

Care should be taken when removing and storing access panels in windy conditions.

Note: All standards used were current and valid at the date of signature.

Signature of manufacture representatives:

Name: 

  Position: 

  Date: 

1)A. 

Thomas 

  E

ngineering Director 

 

18. 06. 16

2)C. Sargent  

 

Manufacturing Director   

18. 06. 16

Designation of machinery:  

Boxer BPS Models

Machinery Types:    

Supply and Extract Fans with Heat Recovery

Relevant EC Council Directives: 

2006/42/EC 

Applied Harmonised Standards:

 

BS EN ISO 12100-1, BS EN ISO 12100-2,  

 

 

 

 

EN60204-1, BS EN ISO 9001, BS EN ISO 13857

Applied National Standards: 

BS848 Parts 1, 2.2 and 5

Содержание BPS V-AT

Страница 1: ...ufacturer its service agent or similarly qualified persons in order to avoid a hazard Precautions must be taken to avoid the back flow of gases into the room from the open flue of gas or other fuel bu...

Страница 2: ...ce for installers and users of the BOXER PACKAGED SOLUTION BPS AHU units with heat recovery The BPS AHU range is manufactured from Aluzinc corrosion resistant steel with 50mm double skinned panels and...

Страница 3: ...anded for Vertical PHX Units B AT FE R BPS size Frost Coil Electric 36kW Right Handed for Thermal Wheel Units B AT FE L BPS size Frost Coil Electric 36kW Left Handed for Thermal Wheel Units Frost Coil...

Страница 4: ...m Only individual modules should be lifted or manoeuvred The units must not be lifted or manoeuvred pre assembled All base frame sections will have 50mm square lifting holes at the end of each side to...

Страница 5: ...ndensate tray may be inspected and cleaned if necessary The LPHW and Electrical heater settings coil bleed and drain and all other control adjustments are similarly accessible Side access where possib...

Страница 6: ...ht Hand Thermal Wheel Units SUPPLY SUPPLY CONTROLS Access 600mm Top View 14 Top View of Access For Right Hand Thermal Wheel Units 5 2 Access Areas 5 2 1 Left Hand Plate Heat Exchanger Units Open Extra...

Страница 7: ...for the units failing a site leakage test if the above have not been carried out correctly 6 3 Module Joints After unwrapping temporarily remove the rubber weatherproof cover strip and M10 base frame...

Страница 8: ...ent must not be exposed to the weather in an unassembled or partially assembled state All roof terminal ductwork sealing and assembly work must be completed before the unit can be considered weather r...

Страница 9: ...t the requirement of removing the roof terminal Figure 21 6 11 Damper Roof Terminal Assembly The inlet outlet dampers and roof terminals are pre assembled for BPS sizes 07 12 and 17 on a double skinne...

Страница 10: ...T 15 A 15 A 35 A 52 5 A 19 5 A 19 5 A 35 A 52 5 A B 42V AT 19 A 19 A 52 5 A 52 5 A 23 A 23 A 52 5 A 52 5 A B 42T AT 22 5 A 22 5 A 52 5 A 52 5 A 27 A 27 A 52 5 A 52 5 A Denotes any Character These heat...

Страница 11: ...ddress 192 168 11 12 Subnet mask 255 255 255 0 LAN 011 node 012 7 7 Connection Chart Description iQ4E Terminal No 8DO Terminal No Di AI DO AO Fresh Air Sensor 1 4 5 1 Supply Air Sensor 2 6 7 1 Return...

Страница 12: ...ocks 28 Removing a Conductor from a Terminal 7 9 4 Jumpers Terminal blocks can be commoned together to increase the number of terminals at the same potential using push in jumpers In these cases the t...

Страница 13: ...heating and Reverse Cycle DX cooling Section 7 10 10 7 10 1 Code Description B 8 17 T L R AT L 1 2 3 4 5 6 7 8 1 Range B Boxer Packaged Solution 2 ErP Compliance Year 6 2016 8 or No Affix 2018 3 Unit...

Страница 14: ...tion Heater Thermostat Supply Fan Extract Fan Controller Lighting Thermal Wheel Internal Connection are not shown for clarity 0 24V 15V 0 15V 230V 400V 400V 3ph 50Hz Main Power Supply Overcurrent Prot...

Страница 15: ...l 0 24V 15V 0 15V 230V 400V 400V 3ph 50Hz Main Power Supply Overcurrent Protection By Others Local Rotary Lockable IP66 67 Isolator L1 E L2 L3 N L1 L2 L3 N T1 T2 T3 N 1 2 3 4 Key Factory Connection Cu...

Страница 16: ...n S2 S3 Mitsubishi Electric PAC IF012B E Interface HX Bypass Relay Fan Run Relays Controller Fuse 5A Condensate Pump Fuse 1A Aux Fuse 1A 24Vac Fuse 1 6A Lighting Thermal Wheel Terminal Extra Low Volta...

Страница 17: ...ays Controller Fuse 5A Condensate Pump Fuse 1A Aux Fuse 1A 24Vac Fuse 1 6A Lighting Thermal Wheel Terminal Extra Low Voltage SL Enable UI5 0 10V Room Temperature Sensor Optional Note1 Anti Condensatio...

Страница 18: ...ac Fuse 1 6A Lighting Thermal Wheel Terminal Extra Low Voltage SL Enable UI5 0 10V Room Temperature Sensor Optional Note1 Anti Condensation Heater Thermostat Supply Fan Extract Fan Controller Lighting...

Страница 19: ...minal Extra Low Voltage SL Enable UI5 0 10V Room Temperature Sensor Optional Note1 Anti Condensation Heater Thermostat Supply Fan Extract Fan Controller Lighting Thermal Wheel 0 24V 15V 0 15V 230V 400...

Страница 20: ...ote1 Anti Condensation Heater Thermostat Supply Fan Extract Fan Controller Lighting Thermal Wheel 0 24V 15V 0 15V 230V 400V 400V 3ph 50Hz Main Power Supply Overcurrent Protection By Others Local Rotar...

Страница 21: ...Hz Main Power Supply Overcurrent Protection By Others Local Rotary Lockable IP66 67 Isolator L1 E L2 L3 N L1 L2 L3 N T1 T2 T3 N 1 2 3 4 Key Factory Connection Customer Connection Mandatory Customer Co...

Страница 22: ...ed the unit will increase the fans speeds as required until the pressure differential between the extract air and atmosphere reaches the constant pressure setpoint The pressure sensor is a 0 10v 0 100...

Страница 23: ...dule module is provided in the Trend strategy When the schedule is on the heating output reverts to LPHW Electric heating The enable run on time must be set to 3 minutes for reverse cycle units This i...

Страница 24: ...ecirc Force Recirc damper to recirc mode On Off Off 52 Damper NoRecirc Force Recirc damper out of recirc mode On Off Off Knob No Name Description Range Default 2 Run on Time Run on timer value 0 3600...

Страница 25: ...maximum voltage to be supplied to the fan motor 6 10 v 10 v 41 CP Loop Gain Constant Pressure Loop Gain 0 50 0 5 42 IO Damper Delay Delay to allow inlet outlet dampers to open 0 300 sec 0 sec 43 Boos...

Страница 26: ...e concentration and temperature of the air The space sensors have additional options of humidity monitoring and a 4 digit display The display will show the measured values in succession The duct senso...

Страница 27: ...drawings for details of the type of fan and drive that is fitted Maintenance guidelines for all fans are beyond this manual please contact Nuaire for specific documents Before any work is carried out...

Страница 28: ...Months Check filters and change clean if required failure to do so may impair the performance and energy efficiency of this unit Ensure condensate drains are cleaned clear and that water can flow fre...

Страница 29: ...cool the switch will reset but a power cycle is required to reset the heater supply contactor The frost coil is fitted with a burst fired controller with integral set point air off thermistor air in f...

Страница 30: ...ner pieces plastic heat exchangers packaging material and other plastic components can be segregated into mixed plastic and widely recycled Cardboard packaging wood used filters and other paper compon...

Страница 31: ...te provision for support 4 3 Flanges and connection spigots are provided for the purpose of joining to duct work systems They must not be used to support the ductwork 4 4 Local Environment Humidity Am...

Страница 32: ...32 01 09 21 Document Number 671746 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk BPS V AT Installation Manual NOTES...

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