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26. 01. 22. Document Number  671829

Nuaire | Western Industrial Estate | Caerphilly | CF83 1NA | nuaire.co.uk

BPS H-AT

Installation Manual

8.11 Supply Air Temperature Control

While an enable signal is present, this mode modulates heating, 
cooling & heat exchanger bypass dampers with the aim of the supply 
air reaching the temperature setpoint. Please note that heating and 
cooling outputs will only function if the HeatingType or CoolingType 
setpoints are set to heating or cooling options.

8.12 Frost Protection

Should the internal temperature of the unit fall below a value defined 
in the commissioning variables, the control will override all heating/
cooling logic to open the LPHW or CW control valves, if fitted. This is 
to allow any protective flow through the heating/cooling coils. The 
supply fan will also stop and the appropriate frost protection software 
module will enter an alarm state. This period will last for a minimum 
of 5 minutes by default. The fault relay will also open. Heat and cool 
demand relays will not operate but digital inputs “Frost Protecting 
LPHW” or “Frost protecting CW” will enter an alarm state. Please 
note that frost protection will only function if the HeatingType or 
CoolingType setpoints are set to LPHW or CW.

8.13 Night Cooling / Summer Free Cooling

Once enabled in software, this routine uses an individual time schedule 
to cool the fabric of the building at night using only the external air. 
This mode only functions if the daytime temperature is above the 
setpoint, cooling is possible and if the cooling air is not too cold.

8.14 Mitsubishi Reverse Cycle DX (Optional)

For units for use with Mitsubishi reverse cycle condenser units, one or 
more PACIF012B-E Interface boards are fitted inside the control panel. 
The controller interacts with this board in the following ways:

Digital Output Heat/Cool selection from iQ4E relay 8. Another 
relay is used to split output over multiple boards.

0-10v Heat/Cool demand from iQ4E OUT14.

Faults are monitored via iQ4E IN8 (Alarm circuit 2). A relay is 
fitted to reverse the fault action.

The defrost status relay is connected to the enable input of the 
controller to start the fans when the condenser enters defrost 
mode.

When Mitsubishi Reverse Cycle DX is fitted, this is selected in software 
by setting the cooling type “3-Reverse Cycle”. A heating type is not 
required unless another heating type is fitted (eg LPHW).

Once this is selected cooling and heating demand will share iQ4E 
OUT14 and heat/cool is decided on the state of iQ4E relay 8. 
(Energised = Cool Demand) 

For the cases where Reverse Cycle DX and another heating type are 
both fitted, a schedule module is provided in the Trend strategy. When 
the schedule is on, the heating output reverts to LPHW/Electric heating.

The enable run-on time must be set to 3 minutes for reverse cycle 
units. This is required in order to keep the compressor running for at 
least 3 minutes for each period. 

A minimum-on module is connected to the heat/cool relay in order to 
stop frequent mode switching.

Although the controller outputs a variable 0-10v heating/cooling 
voltage, the Mitsubishi condenser can only run at 7 discrete levels and 
so cannot supply an accurate supply air temperature. 

The PAC boards are powered from the BPS control so the only 
connections required to the Outdoor condenser are S2 & S3. For the 
same reason, SW8-3 must be set to “ON” on the outdoor unit.

8.15 Partial Recirculation Damper (Optional)

If a partial recirculation module is fitted, the recirculation damper will 
open/close via iQ4-8DO Relay 6 according to the following strategy.

If the room temperature is more than 5°C(adjustable) from the 
setpoint and free-cooling or free-heating is not available then partially 
recirculate the air.

This aids heating and cooling elements and also avoids thermal loss 
from the room.

8.16 Alarms

8.16.1 Critical Alarm (Latching)

Once in critical alarm state the unit will drive all heating and cooling 
outputs to 0V. Other functions continue as normal. The critical alarm is 
latched and required manual reset or power cycle to clear.

Causes of critical alarm:

 Fan fail via fault circuit 1.

 Heater overtemp via fault circuit 1.

8.16.2 Maintenance Alarm

Once in maintenance alarm state the only action taken is de-energising 
of the fault relay. Once the trigger is removed, the alarm will reset 
automatically

Causes of critical alarm:

 Condensate pump fault via alarm circuit 2

dp Filter fault via alarm circuit 2.

IO damper fault via alarm circuit 2.

Thermal Wheel fault via alarm circuit 2.

Sensor failure

Low supply temperature, default 8°C (Can be set to stop fans if 

required).

Frost protection routine active, deafult 4°C (Only runs if water 

valves are selected as fitted)

Excessively high supply temperature reading (Will stop heating).

If pump fault circuit is broken two additional events occur in order to 
stop condensate production.

The heat exchanger will enter bypass mode.

Alarm 2 circuit will break, stopping cooling functions.

All alarms have a hold off period set by the setpoint “Alarm delay”.

8.16.3 Thermal Trip

In case of software failure, as a final resort, the electric heater is 
protected by a fail-safe thermal overload switch. This switch disables 
the heater controller via a contactor once the temperature reaches 
80°C. When this occurs, the critical alarm will latch in software and the 
supply contactor will latch in the off position.

Once the unit cools, the contactor will remain latched off until power 
cycle.

Содержание BPS H-AT

Страница 1: ...nufacturer its service agent or similarly qualified persons in order to avoid a hazard Precautions must be taken to avoid the back flow of gases into the room from the open flue of gas or other fuel b...

Страница 2: ...ion operation and maintenance for installers and users of the BOXER PACKAGED SOLUTION BPS AHU units with heat recovery The BPS AHU range is manufactured from Aluzinc corrosion resistant steel with 50m...

Страница 3: ...ust Right Handed for Horizontal PHX Units Frost Coil Electric 2 B AH FE R BPS size Frost Coil Electric 36kW Right Handed for Horizontal PHX Units B AH FE L BPS size Frost Coil Electric 36kW Left Hande...

Страница 4: ...m Only individual modules should be lifted or manoeuvred The units must not be lifted or manoeuvred pre assembled All base frame sections will have 50mm square lifting holes at the end of each side to...

Страница 5: ...tray may be inspected and cleaned if necessary The LPHW and Electrical heater settings coil bleed and drain and all other control adjustments are similarly accessible Side access where possible is pr...

Страница 6: ...s EXTRACT SUPPLY INTAKE DISCHARGE Access Shown from top Right hand R Access 600mm 600mm 10 Top View of Access For Right Hand Plate Heat Exchanger Units 5 2 Access Areas 5 2 1 Left Hand Plate Heat Exch...

Страница 7: ...for the units failing a site leakage test if the above have not been carried out correctly 6 3 Module Joints After unwrapping temporarily remove the rubber weatherproof cover strip and M10 base frame...

Страница 8: ...ixed with the bolts provided The equipment must not be exposed to the weather in an unassembled or partially assembled state All roof terminal ductwork sealing and assembly work must be completed befo...

Страница 9: ...t the requirement of removing the roof terminal Figure 17 6 11 Damper Roof Terminal Assembly The inlet outlet dampers and roof terminals are pre assembled for BPS sizes 07 12 and 17 on a double skinne...

Страница 10: ...8 A 35 A 13 9 A 13 9 A 35 A B 20H AT 12 8 A 12 8 A 53 A 17 3 A 17 3 A 53 A B820H AT 9 6 A 9 6 A 53 A 14 1 A 14 5 A 53 A Denotes any Character These heater models require a separate power supply for t...

Страница 11: ...ER UNIT Unit Isolator 21 Isolator Locations 7 6 3 Network Settings IP address 192 168 11 12 Subnet mask 255 255 255 0 LAN 011 node 012 7 7 Connection Chart Description iQ4E Terminal No 8DO Terminal No...

Страница 12: ...ocks 24 Removing a Conductor from a Terminal 7 9 4 Jumpers Terminal blocks can be commoned together to increase the number of terminals at the same potential using push in jumpers In these cases the t...

Страница 13: ...0 8 20 Section 7 10 3 Section 7 10 4 Section 7 10 6 Section 7 10 8 7 10 Wiring Diagrams A series of basic connection wiring diagrams have been provided to assist on site wiring In order to reference t...

Страница 14: ...Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk BPS H AT Installation Manual 7 10 4 Unit Sizes 05 20 with Electric Heating No or CHW Cooling 31 Unit Sizes 07 22 with Electric Heatin...

Страница 15: ...671829 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk BPS H AT Installation Manual 7 10 5 Unit Sizes 05 10 with No or LPHW Heating Reverse Cycle DX 32 Unit Sizes 07 12 with No or LP...

Страница 16: ...671829 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk BPS H AT Installation Manual 7 10 6 Unit Sizes 15 20 with No or LPHW Heating Reverse Cycle DX 33 Unit Sizes 15 20 with No or LP...

Страница 17: ...r 671829 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk BPS H AT Installation Manual 7 10 7 Unit Sizes 05 10 with Electric Heating Reverse Cycle DX 34 Unit Sizes 05 10 with Electric...

Страница 18: ...r 671829 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk BPS H AT Installation Manual 7 10 8 Unit Sizes 15 20 with Electric Heating Reverse Cycle DX 35 Unit Sizes 15 20 with Electric...

Страница 19: ...ed the unit will increase the fans speeds as required until the pressure differential between the extract air and atmosphere reaches the constant pressure setpoint The pressure sensor is a 0 10v 0 100...

Страница 20: ...dule module is provided in the Trend strategy When the schedule is on the heating output reverts to LPHW Electric heating The enable run on time must be set to 3 minutes for reverse cycle units This i...

Страница 21: ...ecirc Force Recirc damper to recirc mode On Off Off 52 Damper NoRecirc Force Recirc damper out of recirc mode On Off Off Knob No Name Description Range Default 2 Run on Time Run on timer value 0 3600...

Страница 22: ...maximum voltage to be supplied to the fan motor 6 10 v 10 v 41 CP Loop Gain Constant Pressure Loop Gain 0 50 0 5 42 IO Damper Delay Delay to allow inlet outlet dampers to open 0 300 sec 0 sec 43 Boos...

Страница 23: ...concentration and temperature of the air The space sensors have additional options of humidity monitoring and a 4 digit display The display will show the measured values in succession The duct sensor...

Страница 24: ...literature is available please contact Nuaire This applies to any components not specifically mentioned in this document 9 0 MAINTENANCE It is important that maintenance checks are recorded and that t...

Страница 25: ...commissioning the unit ensure that all equipment has been assembled in accordance with the installation procedure all instances where the unit is in operation the access doors should remain closed at...

Страница 26: ...s See interconnection section for details No external connections are required Electric heater elements are protected by a fail safe over temperature switch which will disconnect the heater supply if...

Страница 27: ...ner pieces plastic heat exchangers packaging material and other plastic components can be segregated into mixed plastic and widely recycled Cardboard packaging wood used filters and other paper compon...

Страница 28: ...te provision for support 4 3 Flanges and connection spigots are provided for the purpose of joining to duct work systems They must not be used to support the ductwork 4 4 Local Environment Humidity Am...

Страница 29: ...29 26 01 22 Document Number 671829 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk BPS H AT Installation Manual NOTES...

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