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Encoder Installation Manual

ELECTRICAL CONNECTIONS

* Index (Z) optional.  See Ordering Information 

NorthStar

 

brand

NexGen SLIM Tach HT55 Encoder

Key Features

SPECIFICATIONS

Common
B
A
Z*
No Connection
Vcc (5-26 VDC)
B
A
Z*
Shield

1
2
3
4
5
6
7
8
9
10

Black
Green
Blue
Violet

Red
Yellow
Gray
Orange
Braid

Signal 

    Connector Pin       Pigtail Cable     MS 3102E18-IT# 

F
B
A
C
E
D
I
H
J
G

_
_
_

CONTENTS

Specifications ........................Pg 1
Important ................................Pg 2
Mechanical Installation .........Pg 4
Electrical Installation .............Pg 9 
Dimensions ..........................Pg 10
Ordering Information ...........Pg 10

•  Hollowshaft Design Mounts Easily to Large 

Motor Shafts, up to 2.875” in Diameter

•  Single or Dual Isolated Outputs Available 

with Field-Serviceable Connector

•  Expanded Resolution up to 4096PPR

• 

Redesigned Circuitry for On-Board 

Diagnostics with LED

•  Multiple Bore Sizes Available

•  Stainless Steel and Aluminum 

Construction

STANDARD OPERATING CHARACTERISTICS 

Code: Incremental, Magnetic
Pulses per Revolution: 256-4096PPR
Phasing Sense: A leads B for CW shaft rotation 
viewing the shaft clamp end of the encoder
Quadrature Phasing: 90° ± 45°
Symmetry: 50% ±15%
Number of Output Modules: Single or Dual

ELECTRICAL

Input Power Requirements: 5-26VDC, 120mA  

typical per sensor module, plus line driver load
Output Signals: IC-WE Differential Line Driver: 

150mA, sink or source
Frequency Response: 0 - 180kHz  Data & Index
Noise Immunity: Tested to EN61326-1 
Electrical Immunity: Reverse polarity and short 

circuit protected

ELECTRICAL (Cont.)

Connector: 10 pin industrial duty latching, sealed 

NEMA 4 &12, IP65.  Optional MS3102 10 pin,  

Pigtail Cable, or Latching connector on cable 

extension

Page 1

MECHANICAL

Bore Size: 1/2” to 2-7/8” 
Mounting Configuration: Hollow Shaft mount 

with Anti-Rotation Tether
Max. Shaft Speed:  

Shaft Size 

 1.250 = 5000 RPM,  

Shaft Size > 1.250 = 3600 RPM
Torque:  

Shaft Size 

 1.250: Typical 6 oz-in

Shaft Size > 1.250: Typical 15 oz-in
Shaft Length Required: 1.60” Minimum
Acceleration Rate: 3,600 rpm/sec max
Housing Material: Hard Anodized Aluminum,  

W/Stainless Steel Shaft.
Weight: 5 lbs.

ENVIRONMENTAL

Operating Temperature Range: -40°C to +85°C
Storage Temperature Range: -40°C to +120°C
Shock: 100 G’s Min.
Vibration: 20 G’s @ 5-2000 Hz spectrum 
Humidity: Up to 98% (non-condensing) 

Содержание NexGen SLIM Tach HT55

Страница 1: ...ion viewing the shaft clamp end of the encoder Quadrature Phasing 90 45 Symmetry 50 15 Number of Output Modules Single or Dual ELECTRICAL Input Power Requirements 5 26VDC 120mA typical per sensor module plus line driver load Output Signals IC WE Differential Line Driver 150mA sink or source Frequency Response 0 180kHz Data Index Noise Immunity Tested to EN61326 1 Electrical Immunity Reverse polari...

Страница 2: ...ollowing general guide lines will help to ensure a trouble free installation Mounting the Encoder Wiring the Encoder Never connect or disconnect the encoder con nector or wiring while power is ON Doing so may damage the encoder Power should always be connected to the side of DC power Common should always be connected to the side of DC power Never connect A B or Z to the or side of DC power In some...

Страница 3: ...them to the receiving device Any unused encoder signal wires must be individually insulated and tied back They should NEVER be in contact with common power sources or other output signal lines The encoder is correctly connected to the receiving device per the Electrical Specifications table and the receiving device s terminal strip label however it s counting in the wrong direction What s wrong In...

Страница 4: ... 12 mm 2 5 3 25 63 82mm 1 4 6 mm BOLT SIZE RECOMMENDED TORQUE 1 4 6mm 5 16 8mm 3 8 9 5mm 1 2 12mm 50 60 in lbs 70 80in lbs 100 125 in lbs 125 150 in lbs STEP 1 PREPARATION AND RECOMMENDED TOOLS Disconnect power from equipment and encoder cable Ensure that you have the proper tools Typical tools that may be needed depend ing on the options chosen are 2 Phillips Screwdriver 3mm Hex Wrench Caliper Ga...

Страница 5: ... STEP 9 GOOD INSTALLATION CHECK POINT Follow the 3 step installation check to ensure a good installation thus far Refer to figure above for key reference dimensions A Check clearances from mounting face Ensure you have a minimum clearance of 1 16 between the encoder shaft and any non rotating surface closest to the encoder shaft B Check tether installation Make sure that the tether is unstressed T...

Страница 6: ... threaded holes on motor C Face Tighten 3 8 16 UNC to 200 in lbs Tighten 1 2 13 UNC to 500 in lbs 4 Slide the HT55 over the motor shaft After positioning the encoder to the best angular orientation adjust rod arm length thread rod may be cut to length if necessary for proper fit While installing the encoder engage the remaining end of the torque arm to the mounting bolt Tighten to 40 in lbs 5 Atta...

Страница 7: ...unting on Fan Shroud Motor Cutaway Side View of the Bracket and Bolt Attachment C SIZE TOLERANCES UNLESS INDICATED C D T C TITLE DRAWING NUMBER UL RoHS R CE CSA TUV ATEX TM 23 JAN 2020 ROD_TETHER 1 OF 1 RELEASED DATE SHEET CHECKED DATE APPLICATION 23 JAN 2020 PRO E MODEL ROD_TETHER 005 01 1 4 DRAWN DATE X X FINISH ROD_TETHER 1 4 XXX XX ANGLES FILE NAME SCALE COMPLIANCE REQUIRED MATERIAL UNITS INCH...

Страница 8: ...stalling the encoder engage the torque arm by inserting the 10 32 x 1 2 hex bolt into the tapped hole in the bracket Tighten to 40 in lbs 5 Without the encoder being completely tightened set the axial alignment so that no part of the torque arm assembly touches the motor but is perpendicular to the encoder body Position should be as close to C face as possible but not flush with motor 6 Tighten 10...

Страница 9: ... EN61326 1 EMC In all cases system CE compliance is ultimately the responsibility of the manufacturer integrating the encoder 1 3 QUICK RELEASE CONNECTOR HOOD WIRING To install the Quick Release Connector perform the following steps 1 Remove the four screws from the mating connector housing that hold the terminal block in place Re move terminal block from housing 2 Insert wiring through liquid tig...

Страница 10: ...5V out Line Driver IC WE Code 7 Output 1 Single 2 Dual Isolated Differential bidirectional signals A A B B For additional bore sizes available please consult factory M12 12mm M14 14mm M15 15mm M16 16mm M18 18mm M20 20mm M25 25mm M45 45mm M50 50mm M55 55mm Code 8 Fixing Stamped Metal Available when shaft is 1 25 or smaller 1 4 5 C Face Tether 2 8 5 C Face Tether 3 Slotted Tether Swivel Rod A Rod Te...

Страница 11: ... 2 B C D 200 5 08 24X 15 2X 45 X 125 3 17 90 0 114573 0001 Tether Kit 530 13 46 Ø3 500 88 9 Ø2 506 63 65 Ø 53 13 46 2 94 74 68 Ø 82 20 83 1 25 31 75 24X ON 3 000 76 2 B C D Ø 20 51 24X 15 2 350 59 7 90 0 530 13 46 Ø3 500 88 9 Ø2 510 63 75 3 525 89 54 ON 3 000 B C 76 2 24X Ø 20 5 08 24X 15 25 6 35 1 25 31 75 75 19 05 2 14 54 36 625 15 88 90 0 4 5 C Face Tether Slotted Tether 8 5 C Face Tether ...

Страница 12: ...Y Worldwide Brands NorthStarTM DynaparTM HengstlerTM HaroweTM Technical Support Tel 1 800 234 8731 Fax 1 847 662 4150 northstar techsupport dynapar com C SIZE TOLERANCES UNLESS INDICATED C D T C TITLE DRAWING NUMBER UL RoHS TUV CE CSA FCC VCCI ATEX TM 8 29 210 6 4 71 119 6 1 75 44 5 1 95 49 5 2 50 63 5 1 16 29 5 4 00 101 6 4 20 106 7 5 80 147 4 3 38 85 8 2 35 59 8 120 4X 30 5 70 144 8 RELEASED DAT...

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