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  M459212B.6

 

 
 
 
 
 

 

 

Owner’s Manual 

Gasoline Portable Air Compressor  

 

(For Outdoor Use only)

 

Instructions for Installation/Set-up, Operation, Maintenance, & Storage 

 

This NorthStar® belt-driven compressor has a single stage 2-cylinder pump (Model 459212) or a 2-stage 3-cylinder 
pump (Model 459222), an engine with cast iron cylinders for long life, and a compact design rated for 130 maximum 
PSI (Model 459212) or 175 maximum PSI (Model 459222). Its continuous-duty rating ensures long-lasting 

performance, and its cast iron pump head ensures superior heat dissipation. Lift eyes are provided for lifting or tying 
down.  

 

Read and understand this Owner’s Manual completely before using and keep this manual for review. Failure to 

properly set up, operate, and maintain this compressor in accordance to this manual could result in injury or death to 
operator or bystanders. 

 

WARNING: SPECIAL HAZARDS 

 

CO Poisoning:

 Exhaust from engine contains carbon monoxide, a poisonous gas that can cause carbon monoxide 

poisoning and possible death if inhaled. ONLY run air compressor OUTDOORS and at least 20 feet from the home, away 
from windows, vents and air intakes, to allow proper ventilation. If you start to feel sick, dizzy, or weak while using the air 

compressor, shut off the engine and get to fresh air RIGHT AWAY. 

 

Injection Injury

: High-pressure air stream can pierce skin and underlying tissues, leading to serious injury and possible 

amputation. Such an injection injury can result in blood poisoning and/or severe tissue damage. 

 

Flying Debris

: High-pressure air stream can cause flying debris and possible surface damage. 

 

Electric shock

: Operating equipment in wet conditions or near water can cause electric shock. 

 

Not For Breathing Air: 

NorthStar compressors are NOT designed, intended, or approved for supplying breathing air.  No 

compressed air should be used for breathing unless air is treated in accordance with applicable standards.

 

 

Fire/Explosion

: Sparks from air powered tool heads or attachments can ignite fuel or other flammable liquids or vapors in 

the vicinity.  Exceeding the maximum pressure for air tools or attachments could cause them to explode. 

 

Burns

: Compressor pump, engine and discharge tubing are hot surfaces that can cause burn injuries. 

Detailed safety

 

information about these hazards appears throughout this manual. 

Equipment Protection Quick Facts 

Inspect Upon Delivery:

 FIRST! Inspect for missing or damaged components. See 

“Initial Set-Up”

 section for where 

to report missing or damaged parts. 

 

Add Engine Oil:

 Engine is shipped 

without oil

. See engine manual for instructions on capacity and viscosity 

recommendations. 

 

Check Pump Oil: 

Pump is shipped with oil. Check the pump oil level before starting. See “

Preparing for Operation

” 

section of this Owner’s Manual for capacity and viscosity. 

 

Use Mechanical Lifting Equipment:

 Compressor is shipped on a pallet and is too heavy to handle manually. Use 

proper lifting equipment for unloading and moving to installation site. Lifting eyes are provided. 

 

Run Pump Unloaded for Break-in Period:  

Before initial use, open drain valves and run compressor for 20 minutes 

to break in pump parts.

 

Follow Maintenance Schedule: 

Engine, pump, air filter, and tank require periodic inspection and servicing to keep 

compressor functioning efficiently. See “

Maintenance Schedule Summary

” for frequency of servicing.

 

 

 

ITEM NUMBER:  459212, 459222 
SERIAL NUMBER: _____________ 

Содержание 459212

Страница 1: ...e Electric shock Operating equipment in wet conditions or near water can cause electric shock Not For Breathing Air NorthStar compressors are NOT designed intended or approved for supplying breathing air No compressed air should be used for breathing unless air is treated in accordance with applicable standards Fire Explosion Sparks from air powered tool heads or attachments can ignite fuel or oth...

Страница 2: ...ng 11 OPERATION 13 Follow Safety Rules for Operation 13 Preparing for Operation 13 Check Add Oil to the Engine and Pump 13 Check and Fill Gasoline Tank 14 Inspect Fuel System Check for Leaks 14 Start Up Procedures 15 Air Hose and Tool Use 15 Attaching Air Hose and Tools 16 Using Compressor for Spraying 16 Moisture in Compressed Air 16 Shutdown Procedures 16 STORAGE 17 Between Use Storage 17 Drain ...

Страница 3: ...PARTS EXPLOSION MODEL 459212 459222 REV B 6 22 PARTS LIST MODEL 459212 459222 REV B 6 23 459212 PUMP EXPLOSION 24 459212 PUMP PARTS LIST 25 459212 PUMP KITS 25 459222 PUMP EXPLOSION 26 459222 PUMP PARTS LIST 27 459222 PUMP KITS 28 459212 PNEUMATIC SCHEMATIC 29 459222 PNEUMATIC SCHEMATIC 30 APPENDIX A LUBRICANTS AND COMPATIBILITY 31 Alternate Lubricants 31 LIMITED WARRANTY 32 ...

Страница 4: ...fety apparel during operation including safety glasses with side and top protection Ear protection is also recommended if working near any operating engine Adult control only Only trained adults should set up and operate the air compressor Do not let children operate Under The Influence Never operate or let anyone else operate the air compressor while fatigued or under the influence of alcohol dru...

Страница 5: ... Honda GX270 Engine Displacement cc 163 cc 270 cc DIMENSIONS COMPONENTS Length 44 44 Width 28 28 Height 28 28 Weight 184 lbs 217 lbs SUPPLIES REQUIRED not included Engine Oil Refer to engine owner s manual Refer to engine owner s manual Pump Oil shipped with oil but refills required SAE 30 non detergent pump oil 4043 SAE 30 non detergent pump oil 4043 Pump Oil Capacity 15 6 oz 27 oz ...

Страница 6: ...r Filter Keep clean and particle free See Pump Explosion and Pump Parts List for replacement part number 10 Air Compressor Pump Shipped with oil 11 Belt Guard Covers belt engine pulley and flywheel NEVER operate compressor without belt guard in place 12 Regulator Adjusts outlet pressure not to exceed pressure rating of attachment tool 13 Tank Pressure Gauge Liquid filled gauge Shows pressure in re...

Страница 7: ...uation which if not avoided will result in death or serious injury WARNING orange indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION yellow used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury CAUTION yellow without the safety alert symbol is used to address practices not re...

Страница 8: ...afety label is missing or not legible order new labels from NorthStar Product Support at 1 800 270 0810 On Product Warning Labels Location Part numbers Description 1 788995 Air Compressor Instructions 2 788937 Poisonous Gas 3 788936 Burn Hazard Hot Muffler 4 788935 Fuel Fire Explosion Hazard 5 788924 Air Compressor Safety ...

Страница 9: ...9 Safety Decals To order replacement safety labels call NorthStar Product Support at 1 800 270 0810 1 2 4 5 3 ...

Страница 10: ...rom pallet 1 Remove and discard the tie strap 2 Unbolt the compressor feet by removing the lag bolts and washers and discarding them Figure 3 Figure 3 Attach rubber feet 1 Attach handle and rubber feet as shown Figure 4 Figure 4 Step 3 Select Suitable Location WARNING Lifting hazard The compressor is heavy Ensure that proper lifting equipment is available to unload and move compressor to installat...

Страница 11: ...ngine contain carbon monoxide CO a poisonous gas you cannot see smell or taste The CO generated by the engine can rapidly accumulate even in areas that appear to be well ventilated resulting in dangerous and fatal concentrations within minutes NEVER run air compressor inside any enclosed or semi enclosed spaces including homes garages basements sheds boxes pick up truck beds RVs or boats These spa...

Страница 12: ...12 Do not use plastic PVC pipe rubber hose copper or lead tin soldered joints anywhere in the compressed air system ...

Страница 13: ...Operation Make sure that any regular maintenance has been performed as prescribed in Maintenance Repair section Refer to the engine Owner s Manual for engine maintenance instructions Drain receiver tank of any moisture Inspect for oil leaks Check for any unusual noise vibration Ensure the area around compressor is free from rags tools debris and flammable or explosive materials Ensure belt guards ...

Страница 14: ... enclosures static electric sparks sparks from electric wiring batteries or running engines sources of heat such as a hot engine or exhaust open flames including pilot lights smoking To Fill Gas Tank 1 Before removing fuel cap make sure compressor has been off and allowed to cool for at least 2 minutes WARNING Hot engine hazard A running engine is hot enough to ignite fuel Never add fuel or remove...

Страница 15: ...much air pressure causes a hazardous risk of bursting Check the manufacturer s maximum pressure rating for air tools and accessories The regulator outlet pressure must never exceed the maximum pressure rating Air Hose and Tool Use Pressure control related devices Never remove adjust bypass change modify or make substitutions for safety relief valves pressure switches or other pressure control rela...

Страница 16: ...r compressor pump When humidity is high or when a compressor is in continuous use for an extended period of time this moisture will collect in the tank When using a paint spray or sandblast gun this water will be carried from the tank through the hose and out of the gun as droplets mixed with the spray material If this is not acceptable for your application an external air dryer must be added to t...

Страница 17: ...ain moisture from tank by opening the drain valve located at the bottom of the tank Choose a storage location An appropriate storage location is Clean and dry Away from sources of heat open flames sparks or pilot lights even if gas tank is empty Residual gasoline could ignite Away from extreme high or low temperatures Long term storage preparation Prepare engine for long term storage if you will n...

Страница 18: ...w it in the trash pour it on the ground or pour it down a drain No modifications Never modify or alter the compressor in any way Modifications can create serious safety hazards and will also void the warranty Inspect Safety Relief Valve This valve should be inspected on a weekly basis if used regularly or the first time it is being used after a prolonged period of storage The safety valve automati...

Страница 19: ...ol recommends a tank inspection after every 2 years of service See Inspection of Unfired Pressure Vessels volumes 2 9 August 2001 Bill McStraw available on line at NTIS WARNING Air tank hazards Failure to replace a rusted air receiver tank could result in tank rupture or explosion which could cause substantial property damage severe personal injury or death Never modify or repair a tank Obtain rep...

Страница 20: ...ce if damaged Keep Compressor Clean Do not allow air intakes to become blocked If dust or debris accumulates in the compressor clean the compressor with a damp cloth or soft bristle brush Note Do not spray compressor with a garden hose or pressure washer Water may enter the compressor and cause damage to the engine and pump IMPORTANT If a part needs replacement only use parts that meet the manufac...

Страница 21: ...or ambient temperature Drain existing lubricant and refill with proper lubricant G Belt tension too tight or sheaves not aligned Check tension alignment H Air leaks in discharge piping Check tubing connections Tighten joints or replace as required I Compressor components leaky broken loose Inspect components Clean or replace as required J Loose flywheel or engine pulley excessive end play in engin...

Страница 22: ...22 Parts Explosion Model 459212 459222 Rev B 6 ...

Страница 23: ... 36 305200 Wheel Retainer All 1 8 789026 Belt Guard Bracket All 1 37 788813 10 Tire Steel Bushing All 1 9 4592900 Air Compressor Pump 459212 1 38 788086 Twin Tank All 1 4593000 459222 1 39 30747 Black Handle Grip All 2 10 789001 Pump Decal All 1 11 780773 Quick Connect All 1 12 780894 2 Side Mount Gauge All 1 13 780771 Regulator All 1 14 780880 1 4 Pipe Tee All 1 15 777838 Hex Plug 1 4 All 1 16 78...

Страница 24: ...24 459212 Pump Explosion Fig04497 ...

Страница 25: ...alanced pulley 1 N A 30 N A Plate washer 1 Kit 7 31 N A Hexagon bolt 1 Kit 7 32 N A Exhaust elbow 1 Kit 8 33 N A Exhaust three way pipe 1 Kit 8 34 789352 Exhaust tube set 1 N A 789524 Wing nut air filter 2 N A Kit 5 Cylinder and Piston Kit Part 789342 Ref Description Qty Kit Qty 9 Cylinder 1 2 10 Cylinder gasket 1 11 Piston ring 1 12 Piston 1 Kit 6 Piston Ring Kit Part 789359 Ref Description Qty K...

Страница 26: ...26 459222 Pump Explosion ...

Страница 27: ... 1 N A 20 789386 Oil filling plug 1 N A 21 N A Bearing 1 N A 22 N A Crankshaft and balancer 1 N A 23 N A Pulley Key 1 N A 24 N A Bearing 1 N A 25 N A Rear bearing seat gasket 1 Kit 2 26 N A Rear bearing seat 1 N A 27 N A Oil seal 1 Kit 2 28 788882 Breathing cover 1 N A 29 789366 Balanced pulley 1 N A 30 N A Plate washer 1 Kit 7 31 N A Hexagon bolt 1 32 N A Rod 1 N A 33 N A Exhaust elbow 1 Kit 8 34...

Страница 28: ...scription Qty Kit Qty 42 Nipple 1 1 44 Plug 1 45 Intercooler 1 46 Exhaust elbow 1 Kit 1 Cylinder Head Kit Part 789336 Ref Description Qty Kit Qty 1 Cylinder head 1 2 2 Allen bolt set 4 Kit 2 Gasket Seal Kit Part 789356 Ref Description Qty Kit Qty 5 Cylinder head gasket 2 1 7 Valve seat gasket 2 10 Cylinder gasket 2 16 Front cover gasket 1 24 Rear bearing seat gasket 1 27 Oil seal 1 38 Valve seat g...

Страница 29: ...29 459212 Pneumatic Schematic ...

Страница 30: ...30 459222 Pneumatic Schematic ...

Страница 31: ... Modified Alkyds indicates trademark of DuPont Corporation Neoprene Natural Rubber SBR Rubber Acrylic Paint Lacquer Varnish Polystyrene PVC ABS Polycarbonite Cellulose Acetate Latex EPR Acrylics Phenoxy Polysulfones Styrene Acrylonitile San Butyl Alternate Lubricants You may use a petroleum based lubricant that is premium quality does not contain detergents contains only anti rust anti oxidation a...

Страница 32: ...arranty Determining whether a part is to be replaced or repaired is the sole decision of NorthStar NorthStar will not provide for replacement of complete products due to defective parts Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility is the responsibility of the buyer and not covered under warranty Transportation costs to and from service center is...

Страница 33: ...33 Assembled by Northern Tool Equipment Company Inc Burnsville MN 55306 NorthernTool com ...

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