Northern Lights M120C13, Руководство оператора

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Service and Maintenance Chart
The Servicing Schedule Chart below shows the service schedule required for proper maintenance of your marine
generator set. More detailed coverage of each Service Point (SP) is listed on the page noted in the ‘page’ column.
DAILY:
SP1 Check oil level in engine
SP6 Check primary fuel filter
SP14 Check cooling water level
SP21 Check crankcase vent system filter svc. indicator button
AFTER FIRST 50 HOURS:
SP2 Change engine oil
SP3 Change lube oil filter
EVERY 50 HOURS:
SP19 Check electrolyte in batteries
AFTER FIRST 100 HOURS/ EVERY TWO WEEKS
5
:
SP2 Change engine oil after first 100 hrs., then check every 2 wks.
SP3 Change oil filter after first 100 hrs., then check every 2 wks.
SP9 Check crankshaft vibration damper
7
SP14 Check coolant level
EVERY 250 HOURS :
SP2 Change engine oil
SP3 Change lube oil filter
SP4 Check air cleaner
SP17 Check zincs
SP21 Check crankcase vent system, change element at 250 hrs.
EVERY 500 HOURS / YEARLY:
SP4 Replace air cleaner
SP6 Change primary filter element (Racor)
SP8 Change secondary fuel filter
SP10 Check injectors
SP13 Check turbocharger boost pressure
SP15 Check cooling system
SP18 Change impeller in raw water pump
SP19 Check the state of the charge of the batteries
EVERY 2000 HOURS:
SP5 Check & adjust valve clearance
SP9 Check crankshaft vibration damper
SP11 Check fuel injection pump
SP15 Flush cooling system
1) Replace primary air cleaner element when restriction indicator shows a vacuum of 625 mm (52 in.) H20, or when reset button has
popped up.
2) Change the oil for the first time before 100 hours maximum of (break-in) operation, then every 250 hours thereafter.
SERVICE
250 500 2000 As
POINT
PAGE OPERATION DAILY Hours Hours Hours Required
SP1 28 Check engine oil level
•
SP2 29 Check coolant level
•
SP3 29 Check seawater strainer
•
SP4 29 Check air cleaner and restriction indicator 1)
•
SP5 30 Drain water from fuel filter
•
SP6 30 Visual walk around inspection
•
SP7 31-32 Change engine oil and replace oil filter 2)
•
SP9 33 Service battery
•
SP10 34 Inspect/replace zinc plugs
•
SP11 34 Check belt tension and wear (manual tensioner)
•
SP12 35 Replace crankcase vent filter (if equipped)
•
SP13 35 Clean crankcase ventilation assembly
•
SP14 36 Check air intake hoses, connections and system
•
SP15 37 Replace fuel filter elements
•
SP16 38 Check automatic belt tensioner and belt wear
•
SP17 39 Check tensioner spring
•
SP18 40 Check cooling system
•
SP19 40 Coolant solution analysis - add SCA’s as required
•
SP20 41-43 Inspect and clean heat exchanger core and aftercooler core
(if equipped)
•
SP21 44 Pressure test cooling system
•
SP22 45 Flush and refill engine cooling system
•
SP23 45 Check engine electrical ground
•
SP24 46-47 Check and adjust engine valve clearance
•
SP25 48 Check crankshaft vibration damper (M150C13 only)
•
SP26 49-50 Test thermostats
•
SP27 51-55 Inspect/repair seawater pump
•
SP28 56 Install impeller
•
SP29 57 Add coolant
•
SP30 57-60 Service/Replace air cleaner element
•
SP31 61 Replace alternator belt
SP32 62 Bleed fuel system
•