Northern Lights Lugger ONL753W2 Скачать руководство пользователя страница 18

ONL753W2  10/09

18

Servicing

SP14.  COOLING SYSTEM FLUSHING

1.  Flush the cooling system every 2500 hours or every 

12 months, whichever comes fi rst.

2. Industrial 

sets:

 

Remove radiator cap and open drain cocks on radiator 
and engine block. Pour clean water into radiator until 
water coming from radiator is clear of discoloration. 
Close the radiator drain and continue fl ushing until 
water from engine drain is clear. Open all drain cocks 
and drain completely. Close drain cock and refi ll with 
recommended coolant mixture. Clean fi ns on radiator.

3. Coolant 

Specifi cations (marine and industrial):

 

Use 50% water / 50% ethylene glycol antifreeze 
mix. Antifreeze mixture is recommended as a good 
year-round coolant.

4.  Check hoses and connections and repair any leakage.

SP16.  CLEAN RADIATOR 

1.  Remove debris from radiator fi ns daily.
2.  In very dusty applications, clean the radiator with 

compressed air or steam cleaner every 100 hours. 
Clean in the reverse direction of the airfl ow.

GENERATOR ENDS

 

The maintenance and operation recommendations 
for the generator end are in a separate Owner’s 
Manual. If you do not have one of these manuals, 
contact your local Northern Lights dealer.

ELECTRICAL SYSTEM - GENERAL

1.  Never switch battery switch off or break the circuit 

between the alternator and batteries while the engine 
is running. Regulator damage can result.

2.  Do NOT reverse the polarity of battery cables when 

installing the battery.

3.   When welding on the unit, disconnect the regulator 

and battery. Isolate the leads.

4.  Disconnect the battery cables when servicing the 

D.C. alternator.

5.  Never test with a screwdriver, etc., against any 
 

terminal to see if it emits sparks.

6.  Do not polarize the alternator or regulator.
7.  A D.C. circuit breaker protects your control panel 

and wiring harness. It is located in the side of the 
generator junction box.

Содержание Lugger ONL753W2

Страница 1: ...ONL753W2 For Models NL753W and NL753W2 OPERATOR S MANUAL Marine Generators Marine Diesel Engines Land Based Generators...

Страница 2: ...other reproductive harm CALIFORNIA Proposition 65 Warning Northern Lights 4420 14th Avenue N W Seattle WA 98107 Tel 206 789 3880 Fax 206 782 5455 Copyright 2009 Northern Lights Inc All rights reserved...

Страница 3: ...12 Checking Oil 12 Oil Changes 12 Changing Oil Filter 12 Air Filter 13 V Belts 13 Valve Clearances 13 Fuels General 14 Fuel Filters 14 Bleeding the Fuel System 15 Injector Service 16 17 Injection Pump...

Страница 4: ...your unit properly Introduction W NL Northern Lights industrial generator set Model number of engine block Bore Cylinders 75 mm 3 Serial Numbers MODELS INCLUDED This manual covers the operating instru...

Страница 5: ...or servicing fuel system Keep your hands feet hair and clothing away from power driven parts Check for any loose electrical connections or faulty wiring Engines should be operated only by knowledgeab...

Страница 6: ...7 Starter 1 Junction Box 2 Air Filter 3 Crankcase Vent 4 Lube Oil Fill 5 Coolant Fill 6 Injection Pump 7 Dipstick Figures 2 A and B NL753W 8 Fuel Inlet Return 9 Block Water Drain 10 Oil Filter 11 Fuel...

Страница 7: ...ne Control switches must be in the RUN position during preheating Preheat switch must be held in ON position during starting 2 ENGINE CONTROL SWITCH To start the engine hold this switch in the START p...

Страница 8: ...below this area Always add the same viscosity of oil as is already in the crankcase 3 Check the fuel tank level and open any fuel valves NOTE The battery switch must always be kept ON while the engin...

Страница 9: ...arly and turn off the unit if the temperature rises above 230 F 110 C on Industrial sets Repeat trouble shooting 3 If shutdown is activated and the temperature gauge shows temperature within normal te...

Страница 10: ...AILY SP1 Check oil level in engine SP5 Check V belt tension SP7 Check primary fuel filter SP13 Check coolant level SP18 Check electrolyte in batteries AFTER FIRST 50 HOURS SP2 3 Change engine oil and...

Страница 11: ...ONL753W2 10 09 11 Service Record Notes...

Страница 12: ...r operation change oil every 100 hours or six weeks whichever comes first 4 Change oil at any seasonal change in temperature when a new viscosity of oil is required 5 Change oil when engine is warm 6...

Страница 13: ...after the cylinder head bolts have been re tightened Engine should be cold and NOT running 3 Watch the valves while turning the engine over by hand Turn until the inlet valve starts to open and the ex...

Страница 14: ...Avoid storing fuel for long periods of time c Fill the fuel tank at the end of each day s operation This will reduce condensation SP7 9 FUEL FILTERS 1 Your generator set should have a primary fuel fil...

Страница 15: ...lf bleeding However any system may need manual bleeding when a A new fuel filter is installed b The engine has run out of fuel c The fuel lines injection pump or any other fuel system component has be...

Страница 16: ...flare nuts Figure 8 Remove delivery lines Figure 9 Remove return line nuts Figure 10 Remove return line Figure 11 Unscrew injector Figure 12 Remove and replace copper sealing washer Figure 13 Reinstal...

Страница 17: ...ill lines Tighten lines at injectors Start engine and check for leaks using a piece of paper or cardboard DO NOT use hand to check for leaks SP12 INJECTION PUMP 1 Since operating conditions may vary c...

Страница 18: ...y 2 In very dusty applications clean the radiator with compressed air or steam cleaner every 100 hours Clean in the reverse direction of the airflow GENERATOR ENDS The maintenance and operation recomm...

Страница 19: ...SP 18 19 BATTERY CARE 1 Check electrolyte level every 50 hours or once per month Add distilled water to manufacturer s recommended level 2 Batteries cables and cable terminals should be checked and cl...

Страница 20: ...plug connection Low battery output Check specific gravity of each battery Check electrolyte level of each battery Defective electrical system Repair or replace ground wire Starter Cranks Slowly Low b...

Страница 21: ...eck injection nozzles Uneven compression pressure Check cylinder compression pressure between cylinders Engine Runs Irregularly Below normal engine temperature Remove and check thermostat or Stalls Fr...

Страница 22: ...Flush cooling system Defective thermostat Remove and check thermostat Defective temperature gauge Check water temperature with thermometer and replace gauge if necessary Water pump impeller worn broke...

Страница 23: ...ring broken Replace governor spring Low Oil Pressure Low oil level Fill crankcase to proper level Improper type of oil Drain and fill crankcase with correct oil Partially plugged oil filter Replace fi...

Страница 24: ...ONL753W2 10 09 24 Wiring Diagrams 12 Volt DC Engine Wiring Diagram For Northern Lights NL753W NL753W2 with S1 B control pane l Drawing C 5599 Wiring diagrams are subject to change without notice...

Страница 25: ...ONL753W2 10 09 25 AC Engine Wiring Diagram For Northern Lights NL753W2 NL753W Drawing B 8280E Wiring diagrams are subject to change without notice Wiring Diagrams...

Страница 26: ...ONL753W2 10 09 26...

Страница 27: ...ern lights com 4420 14th Ave NW Seattle WA 98107 Tel 206 789 3880 1 800 762 0165 Fax 206 782 5455 Northern Lights and Lugger are registered trademarks of Northern Lights Inc 2009 All rights reserved L...

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