North Wing S-LSA Maintenance Manual
Model: Scout 912
Version 3.2
Release date 04-16-2014
Page 5
Table of Contents
1.0
Introduction ................................................................................................................... 7
1.1
Skills ............................................................................................................................ 7
1.2
Prohibited Maintenance and Alterations ..................................................................... 8
1.3
Tooling and Materials .................................................................................................. 9
1.4
Service Difficulties and Errors .................................................................................... 9
1.5
Format ........................................................................................................................ 10
1.6
Mandatory Service Bulletins ..................................................................................... 10
2.0
General Information ................................................................................................... 11
2.1
Specifications ............................................................................................................ 11
2.1.1 Carriage ................................................................................................................. 11
2.1.2 Engine and Related Systems ................................................................................. 12
2.1.3 Fuel System ........................................................................................................... 12
2.1.4 Cooling System ..................................................................................................... 12
2.1.5 Propeller ................................................................................................................ 13
2.1.6 Electrical System ................................................................................................... 13
2.1.7 Instrumentation System ......................................................................................... 13
2.1.8 Torque Specifications and Securing ...................................................................... 14
2.2
Weight and Loading for Quest GT5 .......................................................................... 17
2.3
Weight and Loading for Mustang 3 ........................................................................... 18
2.4
Ground Handling ....................................................................................................... 19
2.4.1 Moving .................................................................................................................. 19
2.4.2 Parking and Tie Down ........................................................................................... 20
2.4.3 Lifting .................................................................................................................... 20
2.5
Lubrication ................................................................................................................ 20
2.6
Replacement Parts ..................................................................................................... 20
3.0
Inspections .................................................................................................................... 22
3.1
Inspection Procedure ................................................................................................. 22
3.2
Inspection Checklists ................................................................................................. 24
4.0
Maintenance and Repairs ........................................................................................... 31
4.1
Maintenance Tasks .................................................................................................... 31
4.2
Wing Maintenance: Quest GT5 Wing, MP2-15, Mustang 3 ..................................... 34
4.3
Carriage Maintenance ................................................................................................ 34
4.3.1 Cleaning Exterior ................................................................................................... 34
4.3.2 Remove Rear Wheel Pants .................................................................................... 34
4.3.3 Replace Rear Tire .................................................................................................. 36
4.3.4 Replace Rear Wheel Bearing ................................................................................. 39
4.3.5 Hegar Brake System: Replace Pads, Calipers, and Disc; Bleed/Adjust Brakes .... 39
4.3.6 MATCO Brake System: Replace Pads, Calipers, Bleed/Adjust Brakes ............... 43
4.3.7 Replace Front Tire ................................................................................................. 44
4.3.8 Reposition Front Fork Assembly ........................................................................... 46
4.3.9 Repair/Replace Front Fork Assembly ................................................................... 47
4.3.10 Repair/Replace Seat Frame and Front Seat Backrest ............................................ 48
4.3.11 Replace Main Dual Mast ....................................................................................... 51
4.3.12 Replace Seat Belts ................................................................................................. 52