Nortek PPG3HE Series Скачать руководство пользователя страница 25

25

Cleaning of burners

If the burners must be cleaned, follow the steps below.

1. Shut off the gas supply to the unit either at the meter 

or at a manual valve in the supply piping.

2. Turn off all power to the unit and set the thermostat to 

the lowest temperature setting.

3. Remove the louvered control access panel from the 

unit.

4. Turn the gas control switch to the OFF position. See 

Figure 9 (page 34)

 for gas valve shut off instructions.

5. Disconnect the wires from the gas valve, ignitor, and 

flame sensor. 

notE:

 Mark wires to prevent miswiring 

of unit when reassembling.

 cAUtion:

To  prevent  damage  to  the  unit  or  internal 

components,  it  is  recommended  that  two 

wrenches be used when loosening or tightening 

nuts. Do not over tighten!

6. Using two wrenches, separate the ground-joint union 

in the gas supply piping at the unit.

7. Remove the piping between the gas valve and the 

ground-joint union (if applicable).

8. Remove all screws securing the burner assembly to 

the unit.

9. Carefully remove the burner assembly from the unit. 

Do not DAMAgE tHE ignitER WHilE REMoVing 

ThE bURNER ASSEMbLY.

10. Inspect the burners for accumulated dust or debris. 

If necessary carefully clean them with a soft wire 

brush and a vacuum cleaner. 

Do not DAMAgE tHE 

IgNITER WhILE CLEANINg ThE bURNER.

11. Replace all the parts in reverse order from which they 

were removed.

12.  Follow the lighting instructions found on the lower unit 

door to return the unit to operation.

13. Verify proper operation after servicing.

REPlAcEMEnt PARtS

Replacement parts are available through all Nordyne 

distributors. Please have the complete model and serial 

number of the unit when ordering replacement parts.

ElEctRicAl:

•  Blower Control Board

•  Ignitors/Flame Sensors

•  Capacitors

•  Pressure Switches

•  Compressors

•  Relays

•  Contactors

•  Temperature Limit Switches

•  Gas Valves

•  Thermostats

•  Hall Effect Sensor

•  Time Delay Relays

•  Ignition Controls

•  Transformers

MotoRS:

•  Blower Motor
•  Fan Motor
•  Inducer Blower Motor

coMPonEntS:

•  Blower Assembly

•  Fan Grille

•  Burner Manifold

•  Filter/Driers

•  Burners/Orifices

•  Gaskets

•  Cabinet Panels

•  Heat Exchanger

•  Expansion Valves

Table 5. Furnace Control board Fault Conditions

DiAgnoStic DEScRiPtion

gREEn lED

RED lED

Control Fault (No Power)

Off

Off

L1/Neutral Polarity Fault

Flash

Flash

1 Hour Lockout

Alternating Flash

Normal Operation

On

On

Pressure Switch Closed Fault

On

Flash

Pressure Switch Open Fault

Flash

On

Open Limit Switch Fault

Flash

Off

Motor Fault

On

Off

Blocked Condensate Drain or Vent

OFF

Flash

DiAgnoStic DEScRiPtion

YElloW lED

Low Flame Sensor Signal

Continuous Flash

Flame Present

On

DiAgnoStic

DEScRiPtion

gREEn

lED

RED

lED

VARiABlE

SPEED

FURnAcES

Control Fault (No Power)

Off

Off

Normal Operation

On

On

Motor Fault

On

Flash

Communications Fault

Flash

Flash

Table 6. Motor Control board Fault Conditions

tRoUBlESHooting

Cooling Mode

If the unit does not operate in the cooling mode, check 

the following:
•  Verify the thermostat is operating properly

•  Verify electrical power to the unit is turned on

•  Verify the filters are not dirty

•  Verify the service doors are in place

•  Verify the 3 amp fuse is operational

•  Verify the anti-short cycle timer’s 5 minute cycle has 

finished.

•  Verify the LED flash code (on the blower control board) 

against the diagnostic codes listed in 

Table 5

 or on the 

wiring diagrams: 

Figure 13 (page 37)

Figure 14 (page 

38)

, & 

Figure 15 (page 39)

.

heating Mode

If the unit does not operate in the heating mode, check 

the following:
•  Verify the thermostat is operating properly

•  Verify electrical power to the unit is turned on

•  Verify the filters are not dirty

•  Verify the gas is turned on and the manual shut-off valve 

is open and the gas valve switch is in the ON position

•  Verify the service doors are in place

•  Verify the flame roll-out switch is closed

•  Verify the 3 amp fuse is operational

•  Verify the LED flash codes on the furnace ignition control 

board against the diagnostic codes listed in 

Table 5

 or 

on  the  wiring  diagrams: 

Figure 13 (page 37)

Figure 

14 (page 38)

, & 

Figure 15 (page 39)

.

•  Verify the LED flash codes on the motor control board 

against the diagnostic codes listed in 

Table 6

 or on the 

wiring diagrams: 

Figure 13

Figure 14

, & 

Figure 15

.

Содержание PPG3HE Series

Страница 1: ...RISQUE D INCENDIE OU D EXPLOSION Le non respect des avertissements de s curit pourrait entra ner des blessures graves la mort ou des dommages mat riels L installation et l entretien doivent tre effec...

Страница 2: ...Stage Operation 23 De Humidification Control 23 Fan Mode 23 COMPONENT FUNCTIONS 23 equipment MAINTENANCE 24 Heat Exchanger Burner Maintenance 24 Cleaning of Burners 25 REPLACEMENT PARTS 25 Troublesho...

Страница 3: ...ion maintenance or repair may expose you to fiberglass insulation Breathing this material may cause respiratory irritations Fiberglass insulation may also cause eye irritation skin sensitization or ot...

Страница 4: ...e 28 Table 10 page 29 Table 11 page 30 Table 12 page 31 Table 13 page 32 and the rating plate for the proper circulating air flow and temperature rise It is important that the duct system be designed...

Страница 5: ...reas and areas subject to accumulation of debris should be avoided Do not place the unit in a confined space or recessed area where discharge air from the unit to re circulate into the condenser air i...

Страница 6: ...outdoors No additional venting shall be used Do not vent the unit through a conventional venting system The vent and drain assembly must be installed to assure proper operation of the unit Figure 2 sh...

Страница 7: ...the unit for ventilation or to improve indoor air quality the system must be designed so that the return air to the unit is not less than 50 F 10 C during heating operation If a combination of indoor...

Страница 8: ...ved duct sealing methods to ensure an air and watertight seal is achieved Rooftop Rooftop installations must be located according to local building codes or ordinances and these requirements The roof...

Страница 9: ...filter sizes refer to Table 1 page 10 Allreturnairmustpassthroughthefiltersbeforeentering the evaporator coil It is important that all filters be kept cleanandreplacedfrequentlytoensureproperoperatio...

Страница 10: ...imate Filter Area Sq In 30 20 2 14 x25 700 1300 700 24 1 12 x20 and 1 16 x25 640 34 20 2 16 x25 900 1400 800 24 1 12 x20 and 2 10 x25 740 38 20 2 18 x25 1100 1600 900 24 1 12 x20 and 2 12 x25 840 42 2...

Страница 11: ...g requirements Verify factory wiring is in accordance with the unit wiring diagram Figure 13 page 37 Figure 14 page 38 Figure 15 page 39 Make sure the connections didn t loosen during shipping or inst...

Страница 12: ...cal thermostat connection The control circuit wiring must comply with the current provisions of the NEC ANSI NFPA 70 and with applicable local codes having jurisdiction Thermostat connections should b...

Страница 13: ...icing continues raise the selected airflow to the next higher tap For maximum dehumidification and energy efficiency select an airflow near the middle or bottom of the CFM range for that nominal capa...

Страница 14: ...all for dehumidification If a humidistat is not available it is an acceptable option to directly jumper the R DEHUM on the blower control board NOTE This option will always operate the blower at 75 th...

Страница 15: ...ground joint union external to the unit The shut off valve should be readily accessible for service and or emergency use Consult the local utility or gas supplier for additional requirements regarding...

Страница 16: ...theinputrate must be reduced 4 per 1 000 feet of altitude Example 12 at 3 000 feet 16 at 4 000 feet etc Deration is necessary to compensate for low atmospheric pressure at high altitudes LP Propane Ga...

Страница 17: ...Gas Orifice Size Rise Range oF Max Outlet Air Temp Maximum External Static Pressure E S P in WC Net Cooling Capacity BTUH Blower Size Motor HP X24K060 X XA 10 0 4 5 3 5 60 000 57 000 39 000 37 050 45...

Страница 18: ...han 12 hrs Failure to comply may result in damage or cause premature failure of the system Air Circulation Leave the thermostat system mode on OFF and set the fan mode to ON Blower should run continuo...

Страница 19: ...ide must be shielded against direct radiation from the heat exchanger to avoid false readings 2 Adjust all registers and duct dampers to the desired position Run the unit for 10 to 15 minutes before t...

Страница 20: ...manifold pressure Compare the measured value with the value shown in Table 3 page 17 for Natural Gas and Table 4 page 17 for LP Propane gas Ifthemanifold pressureisnotsettotheappropriate pressure the...

Страница 21: ...de to AUTO Gradually lower the thermostat temperaturesetpointbelowroomtemperatureandverify the compressor fan and indoor blower energize 2 Feel the air being circulated by the indoor blower and verify...

Страница 22: ...on High speed for the first 15 seconds of any heating cycle After this 15 second period the control switches the gas valve to Low fire and inducer to Low speed if no second stage W2 demand is present...

Страница 23: ...e low voltage field connection board and connect the other side to the DEHUM terminal on the blower control board Wire the humidistat to close on rise in humidity For dehumidification the DEHUM input...

Страница 24: ...potentially hazardousconditionsincludingcarbonmonoxide poisoning that could result in personal injury or death Maintain heat exchanger and burners The furnace should operate for many years without exc...

Страница 25: ...ower Assembly Fan Grille Burner Manifold Filter Driers Burners Orifices Gaskets Cabinet Panels Heat Exchanger Expansion Valves Table 5 Furnace Control Board Fault Conditions Diagnostic Description Gre...

Страница 26: ...DUCT OPENING HORIZONTAL RETURN DUCT OPENING 4 0 1 75 9 75 24 75 CONDENSING COIL C 30 89 13 5 16 0 13 5 16 0 4 0 4 0 13 5 16 0 13 5 55 8 12 45 9 75 24 75 1 75 8 75 12 45 17 50 C 16 0 HORIZONTAL SUPPLY...

Страница 27: ...34 26 0 27 0 35 31 3 55 8 47 5 R8HE X48C096X 455 482 27 5 26 5 43 39 3 55 8 47 5 R8HE X48D096X 472 499 27 0 27 0 43 39 3 55 8 47 5 R8HE X60C096X 485 510 28 0 26 5 47 43 3 55 8 47 5 R8HE X60D096X 502 5...

Страница 28: ...Rise CFM Rise 1 2 3 4 CFM Rise CFM Rise 0 0 0 0 600 57 800 66 0 0 0 0 885 55 1180 64 1 0 0 0 656 52 875 60 1 0 0 0 938 52 1250 61 0 1 0 0 694 49 925 57 0 1 0 0 990 49 1320 58 1 1 0 0 750 46 1000 53 1...

Страница 29: ...0 60 0 70 0 80 0 90 1 00 1 2 3 4 CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise 0 0 0 0 783 67 740 71 696 76 645 82 594 89 554 95 514 103 472 112 429 123 1 0 0 0 851...

Страница 30: ...0 1 00 1 2 3 4 CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise 0 0 0 0 1218 58 1175 60 1132 62 1097 64 1062 66 1024 69 986 71 950 74 914 77 1 0 0 0 1270 55 1230 57 119...

Страница 31: ...0 30 0 40 0 50 0 60 0 70 0 80 0 90 1 00 1 2 3 4 CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise 0 0 0 0 1308 55 1252 57 1196 60 1139 63 1082 66 1025 70 967 74 915 78...

Страница 32: ...80 0 90 1 00 1 2 3 4 CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise 0 0 0 0 1308 67 1252 70 1196 74 1139 77 1082 81 1025 86 967 91 915 96 863 102 1 0 0 0 1363 65 1309...

Страница 33: ...IC FEET PER REVOLUTION OF GAS METER 1 5 10 10 360 1 800 3 600 12 300 1 500 3 000 14 257 1 286 2 571 16 225 1 125 2 250 18 200 1 000 2 000 20 180 900 1 800 22 164 818 1 636 24 150 750 1 500 26 138 692...

Страница 34: ...ir la compagnie du gaz en utili sant le t l phone d un voisin A d faut de la compagnie du gaz avertir le service des pompiers C Enfoncer ou faire tourner le robinet gaz la main seulement Ne jamais uti...

Страница 35: ...mum Circuit Ampacity Maximum Over current Protection RLA Min Max RLA LRA R8HE X36C080X High 80 000 0 30 208 230 3 60 187 253 11 6 73 1 5 7 0 23 0 30 Low 52 000 R8HE X36D080X High 80 000 0 30 460 3 60...

Страница 36: ...WER OFF DELAY THERMOSTAT CONNECTIONS NEUTRALS FLAME 3 AMP FUSE INPUTS ON Figure 12 Ignition Control Board 624817 Figure 10 Two Stage Heating Single Stage Cooling Configuration TERMINAL STRIP THERMOSTA...

Страница 37: ...Fault On Flash Communications Fault Flash Flash Blower Control Diagnostic Description Green LED Red LED 711318C Replaces 711318B 11 14 Y2 E O Y1 2 W 1 W 1 A C G R COM 230 24V 208 IGNITOR FLAME SENSOR...

Страница 38: ...n remove wire from 230V tap and place on 208V tap SEE NOTE 6 711383A Replaces 7113830 11 14 Y2 E O Y1 G C A1 W1 W2 R COM 230 24V 208 IGNITOR FLAME SENSOR 2 STAGE GAS VALVE HIGH TEMP LIMIT FLAME ROLL O...

Страница 39: ...7113840 11 14 460V 230V COM FUSE Y2 E O Y1 2 W 1 W 1 A C G R COM 230 24V 208 IGNITOR FLAME SENSOR 2 STAGE GAS VALVE HIGH TEMP LIMIT FLAME ROLL OUT LIMIT INDUCER LIMIT HIGH PRESSURE SWITCH 11 4 1 8 7...

Страница 40: ...move refrigerant when above curve Add refrigerant when below curve Figure 16 Charging Chart for 2 Ton Units 260 280 300 320 340 360 380 400 420 440 460 480 500 80 85 90 95 100 105 110 115 120 Liquid T...

Страница 41: ...ant when below curve Remove refrigerant when above curve 220 240 Figure 18 Charging Chart for 3 Ton Units 280 300 320 340 360 380 400 420 440 460 480 500 80 85 90 95 100 105 110 115 120 Liquid Tempera...

Страница 42: ...t when above curve Add refrigerant when below curve Figure 20 Charging Chart for 4 Ton Units 260 280 300 320 340 360 380 400 420 440 460 480 500 90 95 100 105 110 115 120 125 130 Liquid Temperature F...

Страница 43: ...43 1 Inch Filter Installations 2 Inch Filter Installations Figure 22 Filter Comversion Internal Filter Conversion...

Страница 44: ...t on standard 2 concrete pad NOTE For a trench style drain installation page 3 you will also need 4 x36 min corrugated flexible pipe w drain holes a 2 x4 PVC reducer 4 corrugated piping connection 2 x...

Страница 45: ...f the limestone rock chat or lime pellets if required by code with the initial rock base 2 Measure the distance between the top of the rock base and bottom of drain fitting 3 Cut the field supplied 2...

Страница 46: ...onnection at bottom of 2 PVC Tee and secure with spring hose clamp 8 Install flexible insulation over the entire length of drain tube and cut away any excess then secure at the top with wire tie provi...

Страница 47: ...E VENT AND DRAIN SYSTEM Figure 23 Condensate Disposal Using A Vertical Drainage Pit 30 36 OR GREATER 3 3 2 4 4 PIPE DRAIN BACK FILL ROCK ROCK BASE SEE NOTE GRADE LEVEL 2 PAD GRADE LEVEL NOTE SLOPE 1 1...

Страница 48: ...of curb and 1 2 in from the long side of curb See Figure 25 If drilling a hole is not an option routing the condensate drainhoseovertotheductpassageopeningwithenough slope is acceptable as long as dra...

Страница 49: ...position of the condensate drain valve be changed from the horizontal H to downflow D position The condensate drain valve is located in the bottom left corner of the heat exchanger collector box to t...

Страница 50: ...Degree Elbow 1 4 Mesh Screen 1 2 ID x 84 Drain Hose Flexible Insulation Optional Condensate Drain Valve D Position for Downflow Applications Only To building drain per State and Local Codes J Trap Hei...

Страница 51: ...51...

Страница 52: ...VOLTS 3 Phase Units Rated Voltage VOLTS L1 L2 Volts VOLTS L1 L3 Volts VOLTS L2 L3 Volts VOLTS Avg Volts VOLTS Max deviation of voltage from avg volts VOLTS Volt Imbalance VOLTS VENTING SYSTEM Is the h...

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