Nortek PPG3HE Series Скачать руководство пользователя страница 12

12

•  All 208-240 volt units are shipped from the factory wired 

for 240 volt transformer operation. For 208V operation, 

remove the lead from the transformer terminal marked 

240V and connect it to the terminal marked 208V.

•  Connect the line-voltage leads to the terminals on the 

contactor inside the control compartment.

Unbalanced 3-Phase Supply voltage

Voltage unbalance occurs when the voltages of all phases 

of a 3-phase power supply are no longer equal. This 

unbalance reduces motor efficiency and performance. 

Some underlying causes of voltage unbalance may 

include:  Lack  of  symmetry  in  transmission  lines,  large 

single-phase loads, and unbalanced or overloaded 

transformers. A motor should never be operated when a 

phase imbalance in supply is greater than 2%.
Perform the following steps to determine the percentage 

of voltage imbalance:

1. Measure the line voltages 

of your 3-phase power 

supply where it enters 

the building and at a 

location that will only 

be dedicated to the 

unit installation. (at the 

units circuit protection or 

disconnect).

EXAMPlE:

AB = 451V

BC = 460V

AC = 453V

2. Determine the average voltage in the power supply.

In this example, the measured line voltages were 451, 

460, and 453. The average would be 454 volts (451 + 

460 + 453 = 1,364 / 3 = 454).

3. Determine the maximum deviation:

EXAMPlE

From the values given in step 1, the BC voltage (460V) 

is the greatest difference in value from the average:

460 - 454 = 6

454 - 451 = 3

454 - 453 = 1

4. Determine percent of 

voltage imbalance by 

using the results from 

steps 2 & 3 in the following 

equation.

6

454

100 x

= 1.32%

EXAMPlE

max voltage deviation

from average voltage

= 100 x

average voltage

% Voltage Imbalance

The amount of phase imbalance (1.32%) is satisfactory 

since the amount is lower than the maximum allowable 

2%. Please contact your local electric utility company if 

your voltage imbalance is more than 2%.

Highest Value

Thermostat / Low voltage Connections

•  This unit is designed to operate from a 24 VAC Class II 

control circuit. A single stage cooling / two stage heating 
thermostat should be used with this unit. See 

Figure 10 

(page 36)

 for typical thermostat connection.

•  The control circuit wiring must comply with the current 

provisions of the NEC (ANSI/NFPA 70) and with 

applicable local codes having jurisdiction. Thermostat 

connections should be made in accordance with the 

instructions supplied with the thermostat and the indoor 

equipment.

•  The  low  voltage  wires  must  be  properly  connected. 

Route 24V control wires through the sealing grommet 

near the power entrance. Recommended wire gauge 

and wire lengths for typical thermostat connections are 
listed in 

Table 18 (page 35)

.

•  Several  thermostat  options  are  available  depending 

on the accessories installed with the unit. Select a 

thermostat that operates in conjunction with the installed 

accessories.

•  The thermostat should be mounted about 5 feet above 

the floor on an inside wall. DO NOT install the thermostat 

on an outside wall or any other location where its 

operation may be adversely affected by radiant heat from 

fireplaces, sunlight, or lighting fixtures, and convective 

heat from warm air registers or electrical appliances. 

Refer to the thermostat manufacturer’s instruction sheet 

for detailed mounting information.

2-Stage Heat / 1-Stage Cool Thermostat

(Recommended):

 For highest efficiency a 2 Stage Heating/ 

Single Cooling thermostat is recommended for this unit. A 

Single Stage Cool thermostat is only required for cooling 

operation control of this unit. A 2 Stage Heat thermostat 

will allow the gas heat to operate at a more efficient low 

heat condition until there is a demand for higher heat 

output to the conditioned space.

Single Stage Heat / Single Stage Cool 
Thermostat

(Optional): A Single Stage Cool thermostat is only required 

for cooling operation of this unit. A Single Stage Heat 

thermostat can be used in conjunction with the automatic 

heat staging jumper on the ignition control board. The heat 

staging function will automatically move the unit into high 

heat operation after 10 minutes when the jumper is moved 
from OFF to the ON position. See 

Figure 12 (page 36)

.

Connect the Red, Yellow, Green, White, and Brown low 

voltage thermostat wires to terminals 

R

Y1

 (1st Stage 

Cool), 

g

W1

 (1st Stage Heat), & 

W2

 2nd Stage Heat-

optional) on both the thermostat sub-base and unit low 

voltage terminal board. The 

c

 terminal (Black wire), is the 

24V

 common wire required on some thermostat models. 

See 

Figure 10 (page 36)

.

Содержание PPG3HE Series

Страница 1: ...RISQUE D INCENDIE OU D EXPLOSION Le non respect des avertissements de s curit pourrait entra ner des blessures graves la mort ou des dommages mat riels L installation et l entretien doivent tre effec...

Страница 2: ...Stage Operation 23 De Humidification Control 23 Fan Mode 23 COMPONENT FUNCTIONS 23 equipment MAINTENANCE 24 Heat Exchanger Burner Maintenance 24 Cleaning of Burners 25 REPLACEMENT PARTS 25 Troublesho...

Страница 3: ...ion maintenance or repair may expose you to fiberglass insulation Breathing this material may cause respiratory irritations Fiberglass insulation may also cause eye irritation skin sensitization or ot...

Страница 4: ...e 28 Table 10 page 29 Table 11 page 30 Table 12 page 31 Table 13 page 32 and the rating plate for the proper circulating air flow and temperature rise It is important that the duct system be designed...

Страница 5: ...reas and areas subject to accumulation of debris should be avoided Do not place the unit in a confined space or recessed area where discharge air from the unit to re circulate into the condenser air i...

Страница 6: ...outdoors No additional venting shall be used Do not vent the unit through a conventional venting system The vent and drain assembly must be installed to assure proper operation of the unit Figure 2 sh...

Страница 7: ...the unit for ventilation or to improve indoor air quality the system must be designed so that the return air to the unit is not less than 50 F 10 C during heating operation If a combination of indoor...

Страница 8: ...ved duct sealing methods to ensure an air and watertight seal is achieved Rooftop Rooftop installations must be located according to local building codes or ordinances and these requirements The roof...

Страница 9: ...filter sizes refer to Table 1 page 10 Allreturnairmustpassthroughthefiltersbeforeentering the evaporator coil It is important that all filters be kept cleanandreplacedfrequentlytoensureproperoperatio...

Страница 10: ...imate Filter Area Sq In 30 20 2 14 x25 700 1300 700 24 1 12 x20 and 1 16 x25 640 34 20 2 16 x25 900 1400 800 24 1 12 x20 and 2 10 x25 740 38 20 2 18 x25 1100 1600 900 24 1 12 x20 and 2 12 x25 840 42 2...

Страница 11: ...g requirements Verify factory wiring is in accordance with the unit wiring diagram Figure 13 page 37 Figure 14 page 38 Figure 15 page 39 Make sure the connections didn t loosen during shipping or inst...

Страница 12: ...cal thermostat connection The control circuit wiring must comply with the current provisions of the NEC ANSI NFPA 70 and with applicable local codes having jurisdiction Thermostat connections should b...

Страница 13: ...icing continues raise the selected airflow to the next higher tap For maximum dehumidification and energy efficiency select an airflow near the middle or bottom of the CFM range for that nominal capa...

Страница 14: ...all for dehumidification If a humidistat is not available it is an acceptable option to directly jumper the R DEHUM on the blower control board NOTE This option will always operate the blower at 75 th...

Страница 15: ...ground joint union external to the unit The shut off valve should be readily accessible for service and or emergency use Consult the local utility or gas supplier for additional requirements regarding...

Страница 16: ...theinputrate must be reduced 4 per 1 000 feet of altitude Example 12 at 3 000 feet 16 at 4 000 feet etc Deration is necessary to compensate for low atmospheric pressure at high altitudes LP Propane Ga...

Страница 17: ...Gas Orifice Size Rise Range oF Max Outlet Air Temp Maximum External Static Pressure E S P in WC Net Cooling Capacity BTUH Blower Size Motor HP X24K060 X XA 10 0 4 5 3 5 60 000 57 000 39 000 37 050 45...

Страница 18: ...han 12 hrs Failure to comply may result in damage or cause premature failure of the system Air Circulation Leave the thermostat system mode on OFF and set the fan mode to ON Blower should run continuo...

Страница 19: ...ide must be shielded against direct radiation from the heat exchanger to avoid false readings 2 Adjust all registers and duct dampers to the desired position Run the unit for 10 to 15 minutes before t...

Страница 20: ...manifold pressure Compare the measured value with the value shown in Table 3 page 17 for Natural Gas and Table 4 page 17 for LP Propane gas Ifthemanifold pressureisnotsettotheappropriate pressure the...

Страница 21: ...de to AUTO Gradually lower the thermostat temperaturesetpointbelowroomtemperatureandverify the compressor fan and indoor blower energize 2 Feel the air being circulated by the indoor blower and verify...

Страница 22: ...on High speed for the first 15 seconds of any heating cycle After this 15 second period the control switches the gas valve to Low fire and inducer to Low speed if no second stage W2 demand is present...

Страница 23: ...e low voltage field connection board and connect the other side to the DEHUM terminal on the blower control board Wire the humidistat to close on rise in humidity For dehumidification the DEHUM input...

Страница 24: ...potentially hazardousconditionsincludingcarbonmonoxide poisoning that could result in personal injury or death Maintain heat exchanger and burners The furnace should operate for many years without exc...

Страница 25: ...ower Assembly Fan Grille Burner Manifold Filter Driers Burners Orifices Gaskets Cabinet Panels Heat Exchanger Expansion Valves Table 5 Furnace Control Board Fault Conditions Diagnostic Description Gre...

Страница 26: ...DUCT OPENING HORIZONTAL RETURN DUCT OPENING 4 0 1 75 9 75 24 75 CONDENSING COIL C 30 89 13 5 16 0 13 5 16 0 4 0 4 0 13 5 16 0 13 5 55 8 12 45 9 75 24 75 1 75 8 75 12 45 17 50 C 16 0 HORIZONTAL SUPPLY...

Страница 27: ...34 26 0 27 0 35 31 3 55 8 47 5 R8HE X48C096X 455 482 27 5 26 5 43 39 3 55 8 47 5 R8HE X48D096X 472 499 27 0 27 0 43 39 3 55 8 47 5 R8HE X60C096X 485 510 28 0 26 5 47 43 3 55 8 47 5 R8HE X60D096X 502 5...

Страница 28: ...Rise CFM Rise 1 2 3 4 CFM Rise CFM Rise 0 0 0 0 600 57 800 66 0 0 0 0 885 55 1180 64 1 0 0 0 656 52 875 60 1 0 0 0 938 52 1250 61 0 1 0 0 694 49 925 57 0 1 0 0 990 49 1320 58 1 1 0 0 750 46 1000 53 1...

Страница 29: ...0 60 0 70 0 80 0 90 1 00 1 2 3 4 CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise 0 0 0 0 783 67 740 71 696 76 645 82 594 89 554 95 514 103 472 112 429 123 1 0 0 0 851...

Страница 30: ...0 1 00 1 2 3 4 CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise 0 0 0 0 1218 58 1175 60 1132 62 1097 64 1062 66 1024 69 986 71 950 74 914 77 1 0 0 0 1270 55 1230 57 119...

Страница 31: ...0 30 0 40 0 50 0 60 0 70 0 80 0 90 1 00 1 2 3 4 CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise 0 0 0 0 1308 55 1252 57 1196 60 1139 63 1082 66 1025 70 967 74 915 78...

Страница 32: ...80 0 90 1 00 1 2 3 4 CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise 0 0 0 0 1308 67 1252 70 1196 74 1139 77 1082 81 1025 86 967 91 915 96 863 102 1 0 0 0 1363 65 1309...

Страница 33: ...IC FEET PER REVOLUTION OF GAS METER 1 5 10 10 360 1 800 3 600 12 300 1 500 3 000 14 257 1 286 2 571 16 225 1 125 2 250 18 200 1 000 2 000 20 180 900 1 800 22 164 818 1 636 24 150 750 1 500 26 138 692...

Страница 34: ...ir la compagnie du gaz en utili sant le t l phone d un voisin A d faut de la compagnie du gaz avertir le service des pompiers C Enfoncer ou faire tourner le robinet gaz la main seulement Ne jamais uti...

Страница 35: ...mum Circuit Ampacity Maximum Over current Protection RLA Min Max RLA LRA R8HE X36C080X High 80 000 0 30 208 230 3 60 187 253 11 6 73 1 5 7 0 23 0 30 Low 52 000 R8HE X36D080X High 80 000 0 30 460 3 60...

Страница 36: ...WER OFF DELAY THERMOSTAT CONNECTIONS NEUTRALS FLAME 3 AMP FUSE INPUTS ON Figure 12 Ignition Control Board 624817 Figure 10 Two Stage Heating Single Stage Cooling Configuration TERMINAL STRIP THERMOSTA...

Страница 37: ...Fault On Flash Communications Fault Flash Flash Blower Control Diagnostic Description Green LED Red LED 711318C Replaces 711318B 11 14 Y2 E O Y1 2 W 1 W 1 A C G R COM 230 24V 208 IGNITOR FLAME SENSOR...

Страница 38: ...n remove wire from 230V tap and place on 208V tap SEE NOTE 6 711383A Replaces 7113830 11 14 Y2 E O Y1 G C A1 W1 W2 R COM 230 24V 208 IGNITOR FLAME SENSOR 2 STAGE GAS VALVE HIGH TEMP LIMIT FLAME ROLL O...

Страница 39: ...7113840 11 14 460V 230V COM FUSE Y2 E O Y1 2 W 1 W 1 A C G R COM 230 24V 208 IGNITOR FLAME SENSOR 2 STAGE GAS VALVE HIGH TEMP LIMIT FLAME ROLL OUT LIMIT INDUCER LIMIT HIGH PRESSURE SWITCH 11 4 1 8 7...

Страница 40: ...move refrigerant when above curve Add refrigerant when below curve Figure 16 Charging Chart for 2 Ton Units 260 280 300 320 340 360 380 400 420 440 460 480 500 80 85 90 95 100 105 110 115 120 Liquid T...

Страница 41: ...ant when below curve Remove refrigerant when above curve 220 240 Figure 18 Charging Chart for 3 Ton Units 280 300 320 340 360 380 400 420 440 460 480 500 80 85 90 95 100 105 110 115 120 Liquid Tempera...

Страница 42: ...t when above curve Add refrigerant when below curve Figure 20 Charging Chart for 4 Ton Units 260 280 300 320 340 360 380 400 420 440 460 480 500 90 95 100 105 110 115 120 125 130 Liquid Temperature F...

Страница 43: ...43 1 Inch Filter Installations 2 Inch Filter Installations Figure 22 Filter Comversion Internal Filter Conversion...

Страница 44: ...t on standard 2 concrete pad NOTE For a trench style drain installation page 3 you will also need 4 x36 min corrugated flexible pipe w drain holes a 2 x4 PVC reducer 4 corrugated piping connection 2 x...

Страница 45: ...f the limestone rock chat or lime pellets if required by code with the initial rock base 2 Measure the distance between the top of the rock base and bottom of drain fitting 3 Cut the field supplied 2...

Страница 46: ...onnection at bottom of 2 PVC Tee and secure with spring hose clamp 8 Install flexible insulation over the entire length of drain tube and cut away any excess then secure at the top with wire tie provi...

Страница 47: ...E VENT AND DRAIN SYSTEM Figure 23 Condensate Disposal Using A Vertical Drainage Pit 30 36 OR GREATER 3 3 2 4 4 PIPE DRAIN BACK FILL ROCK ROCK BASE SEE NOTE GRADE LEVEL 2 PAD GRADE LEVEL NOTE SLOPE 1 1...

Страница 48: ...of curb and 1 2 in from the long side of curb See Figure 25 If drilling a hole is not an option routing the condensate drainhoseovertotheductpassageopeningwithenough slope is acceptable as long as dra...

Страница 49: ...position of the condensate drain valve be changed from the horizontal H to downflow D position The condensate drain valve is located in the bottom left corner of the heat exchanger collector box to t...

Страница 50: ...Degree Elbow 1 4 Mesh Screen 1 2 ID x 84 Drain Hose Flexible Insulation Optional Condensate Drain Valve D Position for Downflow Applications Only To building drain per State and Local Codes J Trap Hei...

Страница 51: ...51...

Страница 52: ...VOLTS 3 Phase Units Rated Voltage VOLTS L1 L2 Volts VOLTS L1 L3 Volts VOLTS L2 L3 Volts VOLTS Avg Volts VOLTS Max deviation of voltage from avg volts VOLTS Volt Imbalance VOLTS VENTING SYSTEM Is the h...

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