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•  These maintenance instructions are primarily intended 

to assist qualifi ed technicians experienced in the proper 
maintenance and operation of this appliance.

•  Always reinstall the doors on the furnace after servicing 

or cleaning/changing the fi lters. Do not operate the 
furnace without all doors and covers in place.

•  Verify the thermostat is properly installed and is not 

being affected by drafts or heat from lamps or other 
appliances.

•  To achieve the best performance and minimize 

equipment failure it is recommended that a yearly 
maintenance checkup be performed. At a minimum, 
this check should include the following items:

Air Filter(s)

 WARNING:

Never operate the furnace without a fi lter  in 
place. Dust and lint can build up on internal 
components, resulting in loss of effi ciency, 
equipment damage, and possible fi re.

Air fi lter(s) are not supplied with the furnace as shipped 
from the factory. The installer must provide a high velocity 
fi lter that is appropriately sized to the return air duct opening 
or external fi lter rack. It is recommended that fi lter(s) be 
1” or 2” thick and be cleaned or replaced monthly. New 
or newly renovated homes may require more frequent 
changing until the construction dust has minimized.

Filters designed to remove smaller particles such as 
pollen, may require additional maintenance. Filters for 
side return and bottom return applications are available 
from most local distributors.

Blower Compartment

Dirt and lint can create excessive loads on the motor 
resulting in higher than normal operating temperatures 
and shortened service life. It is recommended that the 
blower compartment be cleaned of dirt or lint that may 
have accumulated in the compartment or on the blower 
and motor as part of the annual inspection.

Cleaning of Burners

If the burners must be cleaned, follow steps 1 - 12. See 
Figure 20 (page 34) for component location.
1.  Shut off gas supply to the furnace at the meter or at 

a manual valve in the supply piping.

2.  Turn off all power to the furnace and set the thermostat 

to its lowest setting.

3.  Remove the burner door from the furnace.

4.  Turn the gas control switch to the OFF position.

5.  Disconnect the wires from the gas valve, igniter, fl ame 

sensor, and fl ame rollout switch.

 CAUTION:

To prevent damage to the unit or internal 
components, it is recommended that two 
wrenches be used when loosening or tightening 
nuts. Do not over tighten!

6.  Using two wrenches, separate the ground-joint union 

in the gas supply piping at the furnace.

7.  Remove the piping between the gas valve and the 

ground-joint union. (If applicable).

8.  Remove all screws securing the burner assembly to 

the furnace.

9.  Carefully remove the burner assembly from the 

furnace. 

DO NOT DAMAGE THE IGNITER WHILE 

REMOVING THE BURNER ASSEMBLY.

10. Inspect the burners for accumulated dust or debris. 

If necessary carefully clean them with a soft wire 
brush and a vacuum cleaner. 

DO NOT DAMAGE THE 

IGNITER WHILE CLEANING THE BURNER.

11. Replace all the parts in reverse order that they were 

removed.

12. Follow the lighting instructions found on the furnace 

door to return the furnace to operation. Verify proper 
operation after servicing.

Cleaning of Flue Passages

If the fl ue passages must be cleaned, follow the steps 
below. See Figure 20 for component location.
1.  Shut off the gas supply to the furnace at the meter or 

at the manual valve in the gas supply piping.

2.  Turn off all power to the furnace and set the thermostat 

to the lowest temperature setting.

3.  Remove the blower door from the furnace.
4.  Turn the gas control switch to the OFF position.
5.  Disconnect the wires from the gas valve, fl ame sensor, 

inducer, fl ame roll-out switch, limit switch, pressure 
switch and igniter.

6.  Remove the silicone rubber tube from the inducer.
7.  Using two wrenches, separate the ground-joint union 

in the gas supply piping at the furnace.

8.  Remove the piping between the gas valve and the 

ground-joint union. (If applicable).

9.  Remove all screws securing the burner assembly to 

the furnace.

10.  Carefully remove the burner assembly from the furnace. 

DO NOT DAMAGE THE IGNITER WHILE REMOVING 
THE BURNER ASSEMBLY.

11. *SA models - Remove all screws securing the inducer 

assembly to the vent pipe running out of the furnace 

 

*SK models - Remove all screws securing the 
combustion air tube assembly to the vent pipe running 
out of the furnace.

12. Remove all screws securing the inducer assembly to 

the collector pan.

Содержание *SA Upfl ow / Horizontal

Страница 1: ...upplier s instructions If you cannot reach your gas supplier call the fire department WARNING RISQUE D INCENDIE OU D EXPLOSION Le non respect des avertissements de s curit pourrait entra ner des bless...

Страница 2: ...r Connections 11 Upflow Horizontal Furnaces 11 Side Return Installations 11 Bottom Return Installations 12 Downflow Furnaces 12 Acoustical Treatments 12 FURNACE INSTALLATION 12 General Requirements 12...

Страница 3: ...ry or death This furnace must be installed in accordance with these instructions all applicable local building codes and the current revision of the National Fuel Gas Code NFPA54 ANSI Z223 1 or the Na...

Страница 4: ...ermostat The installation must include a properly installed filter in the return air system with no by pass air The filter must be inspected frequently and replaced when necessary Combustion air must...

Страница 5: ...opane Installation Codes NSCNGPIC Venting Systems and Air Supply for Appliances Duct Systems US and CANADA Air Conditioning Contractors Association ACCA Manual D Sheet Metal and Air Conditioning Contr...

Страница 6: ...n vacuent correctement tel que prescrit ci dessus rouvrir les portes et les fen tres et remettre les ventilateurs d vacuation les registres de foyers et tout autre appareil fonctionnant au gaz leur ta...

Страница 7: ...air from that space Furnaceclosets smallequipmentroomsandgaragesare confined spaces Furnaces installed in a confined space which supply heated air to areas outside the space must draw return air from...

Страница 8: ...or Wall 12 Max 12 Max Furnace NOTE Each opening to outside must be at least 1 sq in per 4 000 Btuh of total input rating Vent or Chimney Water Heater See Note Total Input Rating Btuh Minimum Free Area...

Страница 9: ...ve pressure draft and must be vented vertically or near vertical Additionally it is important to guard against excessive condensation WARNING Upon completion of the furnace installation carefully insp...

Страница 10: ...xisting vent system should also be checked to make sure it remains in compliance with NFGC If it isn t the vent system must be brought into compliance before installing the furnace Horizontal Venting...

Страница 11: ...e furnace is equal to the return air supply under normal indoor return air applications When a cooling system is installed which uses the furnace blower to provide airflow over the indoor coil the coi...

Страница 12: ...ur knockouts to expose the blower assembly Position the return air duct over the opening in the side and secure together with sheet metal screws The screws must penetrate the duct and furnace casing W...

Страница 13: ...hers Securethesupportframetothe rafters with lag bolts The furnace can also be suspended using steel straps around each end of the furnace The straps should be attached to the furnace with sheet metal...

Страница 14: ...e the furnace in reverse order Bottom Panel Removal The steps listed below describe how to remove the bottom panel from the furnace See Figure 11 1 Remove the door 1 from the blower compartment 2 Disc...

Страница 15: ...IPING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury or property damage Installation and service must be performed by a qualified installer service a...

Страница 16: ...2 000 feet the input needs to be reduced 8 at 3 000 feet 12 etc This deration is in reference to the input rate and gas heating value at sea level Toderatethefurnacerequiresknowingtheheatingvalueof t...

Страница 17: ...TATUS FLAME 180 COOL HEAT 120 90 60 BLOWER OFF DELAY LOW ML MH HIGH EAC L1 XFMR HUM 24V L1A 5 NEUTRALS 2 6 3 4 1 7 8 9 5 2 6 3 4 1 FAN 8 3 5 See Note R C Y G W STATUS FLAME 180 COOL HEAT 120 90 60 BLO...

Страница 18: ...erty damage Before servicing disconnect all electrical power to furnace When servicing controls label all wires prior to disconnecting Reconnect wires correctly Verify proper operation after servicing...

Страница 19: ...is connected Furnace Model SA SK Furnace Input Btuh Cabinet Width in Nominal Electrical Supply Maximum Operating Voltage Minimum Operating Voltage Maximum Furnace Amperes Minimum Wire Gauge Maximum F...

Страница 20: ...municate to a fixed speed or variable speed high efficiency motor that may be optionally installed Please contact your distributor for the proper upgrade motor kit Heat Anticipator Set the heat antici...

Страница 21: ...cal power to the furnace 3 FollowtheOperatingInstructionsonthelabelattached to the furnace 4 Setthethermostataboveroomtemperatureandverify the Operating Sequence Page 22 5 After 5 minutes of operation...

Страница 22: ...t switch should turn off the gas valve when the return is blocked time depends on how well the return air is blocked The circulating air and combustion blowers should continue to run when the limit sw...

Страница 23: ...will close the gas valve and initiate the shutdown cycle GasValve Controls the flow of gas to the burners When the gas valve is energized it automatically opens and regulates the gas pressure in the...

Страница 24: ...urnace 4 Turn the gas control switch to the OFF position 5 Disconnect the wires from the gas valve igniter flame sensor and flame rollout switch CAUTION To prevent damage to the unit or internal compo...

Страница 25: ...ays however the flue vent system and burners should be inspected and cleaned if required by a qualified service technician annually to ensure continued safe operation Pay attention to any deterioratio...

Страница 26: ...23A 072C 24B 17 1 2 11 3 4 15 7 8 16 1 8 090C 24B 072C 35C 21 14 19 3 8 19 7 8 090C 35C 108C 35C 126C 45D 24 1 2 15 1 4 22 7 8 23 1 8 NOTE Dimensions shown in Inches 18 5 8 C 7 34 1 2 22 1 2 28 25 3 8...

Страница 27: ...685 32 1 645 32 1 590 34 1 550 34 1 485 36 1 415 38 Med High 1 400 38 1 360 39 1 340 40 1 310 41 1 275 42 1 245 43 1 190 45 1 125 47 Med Low 1 235 43 1 215 44 1 180 45 1 155 46 1 130 47 1 100 48 1 060...

Страница 28: ...63 1 225 65 1 175 68 SA108C 35C Side Return 108 000 High 2 295 35 2 235 36 2 180 37 2 110 38 2 050 39 1 975 41 1 900 42 1 810 44 Med High 2 130 38 2 075 39 2 035 39 1 970 41 1 915 42 1 845 43 1 765 4...

Страница 29: ...51 1 300 51 1 280 52 1 255 53 1 230 54 1 200 56 1 150 58 Med Low 1 180 56 1 165 57 1 150 58 1 135 59 1 115 60 1 090 61 1 060 63 1 010 66 Low 940 71 925 72 900 74 880 76 850 78 825 81 795 84 760 88 SK...

Страница 30: ...n Yellow LED Continuous Flash On Alternating Flash IGNITOR INDUCER FLAME SENSOR C BLOWER LIMIT SWITCH DOOR SWITCH R 4 SPEED MOTOR WHITE RED BLUE ORANGE BLACK BLOWER LIMIT SWITCH GAS VALVE H MH ML L C...

Страница 31: ...ER REVOLUTION OF GAS METER 1 5 10 10 360 1 800 3 600 12 300 1 500 3 000 14 257 1 286 2 571 16 225 1 125 2 250 18 200 1 000 2 000 20 180 900 1 800 22 164 818 1 636 24 150 750 1 500 26 138 692 1 385 28...

Страница 32: ...57 57 ORIFICE SIZE 9 0 9 0 9 0 9 0 9 0 9 0 MANIFOLD PRESSURE 8 000 to 10 000 FT 59 57 57 57 57 57 ORIFICE SIZE 8 5 8 5 8 5 8 5 8 5 8 5 MANIFOLD PRESSURE LOCAL HEATING VALUES FOR NATURAL GAS ALTITUDE...

Страница 33: ...LD PRESSURE 9 000 to 9 999 FT 51 49 49 49 49 49 ORIFICE SIZE 2 6 2 8 2 8 2 8 2 8 2 8 MANIFOLD PRESSURE Table 11 High Altitude Deration Chart for Natural Gas Low Heating Value NATURAL GAS with LOW HEAT...

Страница 34: ...oll Out Switch Transformer Blower Assembly Control Board Main Air Limit Switch Figure 20 Furnace Components Combustion Tube Gas Manifold Gas Valve Inducer Assembly Control Board Pressure Switch Transf...

Страница 35: ...35...

Страница 36: ...tion of this appliance Some local codes require licensed installation service personnel for this type of equipment Please read all instructions carefully before starting the installation Return these...

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