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31

Initial Power up: After 30 seconds of igniter
warm-up the gas valve (24 VAC) will then
open. The igniter circuit will stay ener-
gized for 3 seconds after the gas valve
opens.
After Initial Power up: The control has a
programmed adaptive ignition feature
which varies the warm-up period as fol-
lows: If ignition is successful the warm-up is
reduced by 3-seconds on each subsequent
call for heat until ignition failure occurs.
Upon ignition failure, the warm-up is in-
creased by 3-seconds on the next try. If
successful, the timing remains fixed at this
level. In general, whenever ignition failure
occurs the warm-up interval is increased by
3-seconds on the next try. And if success-
ful, it remains there. Minimum and maxi-
mum warm-up time limits are set at 6 and
54-seconds, respectively.

7. The furnace control must prove flame via

the flame sensor 5 seconds after the gas
valve opens. If flame is sensed, all burn-
ers are on and the ignitor cools off. If no
flame is sensed, the gas valve closes
immediately and the inducer continues to
run. A second trial for ignition (step 6)
begins if no flame is sensed. On the fifth
try for ignition, the furnace control is locked
out and the red LED will blink 4 times
repetitively. The thermostat must be
opened for at least ten seconds to reset
the furnace control after a lock out. Oth-
erwise, the furnace will attempt another
ignition sequence in 1 hour.

8. The furnace control energizes the cir-

culating air blower on the heating speed
30 seconds after the gas valve circuit is
energized .

9. When the thermostat has been satisfied,

gas valve  is de-energized.

10. The inducer is de-energized after a 30-

second postpurge.

11. The furnace control keeps the circulating

air blower energized for 120 seconds
(factory set) or 60, 90, or 180 seconds
(field adjustable). (See Figure 27.)

12. Abnormal conditions: If a limit opens during

operation, the inducer and circulating air
blower continue to operate. The gas valve
is de-energized immediately. The blowers
continue to operate until the limit  closes.
When the limit closes the inducer blower is
de-energized immediately.  The circulating
air blower continues to operate for the speci-
fied delay (factory set at 120 seconds).

Cooling Mode:
1.

On a call for cooling the thermostat closes,
applying 24 VAC to the G and Y terminals
on the furnace control. This closes the
compressor contactor.

2.

The furnace control energizes the circu-
lating blower (115 VAC) on the cooling
speed.

3.

When the thermostat is satisfied, the G
and Y terminals on the control board are
de-energized opening the compressor
contactor.

4.

The circulating air blower  is de-energized
after a 90-second delay.

Fan Mode:
1.

On a call for fan operation, the thermostat
applies 24 VAC to the G terminal on the
furnace control board.

2.

The circulating air blower is energized
immediately on the heating speed.

3.

If the furnace is operated in the continu-
ous ON position at the thermostat and is
then switched to AUTO, the circulating
blower will operate for a specified delay
(factory set at 120 seconds).

Furnace Fails to Operate
If the furnace does not operate check the
following:
1.

Is the thermostat operating properly?

2.

Is the front door in place?

3.

Is the furnace disconnect closed?

4.

Has the circuit breaker tripped or the
control board  fuse burned open?

5.

Is the gas turned on?

6.

Are any manual reset switches open?

7.

Is the filter dirty or plugged?

8.

Is the flame sensor coated? (Remove
and clean with emery cloth.)

9.

Is the deck switch open?

If the furnace locks out after 5 attempts for
ignition, it will try again every hour if a call for
heat remains. If the inducer and circulating air
blowers are operating, and items 1 through 8
have been checked, press the red reset but-
ton on the vent safety switch. (See Figure 29.)
If the furnace operates after depressing the
reset button, contact a qualified service tech-
nician to identify and repair the problem.

If furnace still fails to operate, depress the red
reset buttons on the flame roll-out switch.  If
the furnace operates after depressing the
reset button, contact a qualified service tech-
nician to identify and repair the problem.

Содержание M3 RL-060

Страница 1: ...sup plier Ne pas entreposer ni utiliser de l essence ni d autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ni de tout autre appareil QUE FAIRE S IL Y A UNE ODEUR DE GAZ Ne pa...

Страница 2: ...2...

Страница 3: ...nance 30 System Operation Information 30 Sequence of Operation 30 Furnace Fails to Operate 31 Location of Major Components 32 Wiring Diagram 33 Installation Performance Checklist 35 General 4 UnitDime...

Страница 4: ...2 Shipping Weight Table 3 Furnace Specifications Airflow Data GENERAL Note Data is for Operation with Filter Factory Wired Cooling Tap Factory Wired Heating Tap Furnace Specifications Airflow Data Fur...

Страница 5: ...s with an open flame Use a commercially available soap solution made specifically for the detection of leak to check all connections 6 Always install furnace to operate within the furnace s intended t...

Страница 6: ...ring problems in the electrical circuit supplying the furnace 4 Resetting circuit breakers blown fuses or other switches 5 Correcting problems due to improper gas supply pressure to the furnace 6 Prov...

Страница 7: ...OVE ALL MODELS Inches Inches Front 1 1 Back 0 0 Sides 0 0 Vent 0 0 Top 6 6 Duct Plenum w Coil Box 0 0 w o Coil Box 1 4 1 4 within 3 feet bustible material other than wood flooring The furnace may be i...

Страница 8: ...ast 400 sq in of free airflow area d The cross sectional area of the return duct system leading into the closet when located Figure 2 Non Platinum Supply Duct System A Single trunk duct B Dual trunk d...

Страница 9: ...e where it can be easily read when the closet door is open The marking shall read CAUTION HAZARD OF ASPHYXIATION Do not cover or restrict return air opening l Air conditioning systems may require more...

Страница 10: ...construction use the 14 round plenum p n 903896 NON PLATINUM SERIES a Determine depth of floor cavity from surface of floor to top of supply air duct See Figure 3 b Select appropriate model from Tabl...

Страница 11: ...duct connector at rear of the floor opening See Figure 9 INSTALLING PLATINUM SERIES 14 ROUND DUCT CONNECTOR a Place duct connector through the floor open ing See Figure 9 b Secure duct connector to fl...

Страница 12: ...oor open ing with bottom tabs extending through the duct opening See Figure 9 b Secure duct connector to floor c Bendbottomtabsunderanduptightlyagainst the supply air duct See Figure 10 NOTE The duct...

Страница 13: ...te tabs d Secure front with one 1 fastener at each corner See Figure 13 or 14 NOTE Additional fasteners may be used at rear sides or through door frame as desired to secure furnace to closet or alcove...

Страница 14: ...ckage or re striction leakage corrosion and other deficiencies which could cause an unsafe condition 3 So far as is practical close all building doors and windows and all doors between the space in wh...

Страница 15: ...30 cm B Clearance to window or door that may be opened 6 inches 15 cm for appliances 10 000 Btuh 3 kW 12 inches 30 cm for appliances 10 000 Btuh 3 kW and 100 00 Btuh 30 kW 36 inches 91 cm for applianc...

Страница 16: ...sive atmosphere The quality of outdoor air must also be considered Be sure that the combustion air intake is not located near a source of solvent fumes or other chemicals which can cause corrosion of...

Страница 17: ...t should be as close to furnace as possible Combustion Air Intake Pipe 5 Combustion Air Intake Pipe Vent Support System on Vertical Rise Below Joints 5 Avoid areas where condensate drainage may cause...

Страница 18: ...Extend the vent pipe through the wall approximately 1 and seal the area be tween the wall and pipe 3 Apply couplings to the vent pipe on the interior and exterior sides of the wall to insure the pipe...

Страница 19: ...the drainage hose of the furnace NOTE The condensate drain should be pro tected from freezing when in unheated spaces The furnace is supplied with an internal conden sate drain trap CAUTION Do not in...

Страница 20: ...y line and the entry hole in the furnace casing to avoid unwanted noise and or damage to the furnace All gas piping must be installed in compliance with local codes and utility regulations Some localr...

Страница 21: ...proved method High Altitude Derate The nameplate input rating for the furnaces apply for elevations up to 4 000 feet above sea level for US and Canada If the elevation for the furnace location is high...

Страница 22: ...emove the four 4 fasteners that secure the gas manifold to the burner box as shown in Figure 25 Carefully remove the gas manifold assembly from the burner box Note that the gas manifold assembly consi...

Страница 23: ...auge Installation NOTE For natural gas installations the in coming gas line pressure at the gas valve inlet must be between 4 5 WC and 10 0 WC For LP gas installations the incoming gas line pres sure...

Страница 24: ...operation CAUTION To avoid electric shock personal injury or death turn off the power at the disconnect or the main service panel before making any electrical connections ELECTRICAL WIRING General El...

Страница 25: ...XFMR Unused Motor Leads EAC Electronic Air Tap 5A 120 VAC Status Light Red Humidifier Tap 5A 120 VAC Connect Neutral Lead of Electronic Air Cleaner and or Humidifier Here Common Leads Blower Off Timin...

Страница 26: ...the require ments of all applicable local and federal codes For installation of the VentilAire III or IV follow the instructions provided with the VentilAire kit START UPANDADJUSTMENTS General Prior t...

Страница 27: ...in water column for use with natural gas Themanifoldpressuremustbesetat10 0in water column for use with LP gas Verifying and Adjusting Temperature Rise Verify that the temperature rise through the fur...

Страница 28: ...ould extend from each burner without lifting curling orfloating Afterverifyingignition setthe thermostat below room temperature and verify that the burner flame extinguishes completely Replace the fro...

Страница 29: ...ury or death turn off the power at the disconnect or the main service panel before performing any maintenance WARNING Holesintheventpipeorheatexchanger can cause products of combustion to enter the oc...

Страница 30: ...flammable vapors and liquids in the vicinity of the furnace Change or replace the air filters monthly during any period when the circulating blower is operating regularly Always replace the doors on t...

Страница 31: ...ately The blowers continue to operate until the limit closes When the limit closes the inducer blower is de energized immediately The circulating airblowercontinuestooperateforthespeci fied delay fact...

Страница 32: ...ollout Switch 7 J Trap Hard Tube 8 LowVoltageTransformer 9 In Line Drain Assembly 10 Junction Box 11 Vent Safety Switch Figure 29 Location of Major Components 12 Ignitor Assembly 13 Burner View Port 1...

Страница 33: ...L C WHITE RED ORANGE BLUE BLACK MOTOR PLUG 1 2 3 4 5 6 BLACK BLUE FLAME ROLL OUT SWITCH ALL MODELS PRESSURE SWITCH R Y G W C Y 180 120 90 60 Legend Field Wiring Factory Wiring Low Voltage High Voltag...

Страница 34: ...34...

Страница 35: ...r Temperature __________ F Return Air Temperature _________ F Temperature Rise ______________ F UNIT SERIAL NUMBER ________________ Are Flue Connections tight _____________ Is there Proper Draft _____...

Страница 36: ...O Fallon MO 708219D Replaces708219C Specificationsandillustrationssubjecttochangewithout noticeandwithoutincurringobligations Printedin U S A 04 04 7082197 708219D...

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